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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3681

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Great work Dinnu!
Post #924677 6th Oct 2021 5:05am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Thanks all.
I was thinking of taking the axle to a sandblaster. quite a bit of cleaning needed in the knocks and crannies where the shock and radius arms bolt to. I have already capped the ends (I just turned some PVC and hammered them in the ends)... so would only have needed to make a plate where the diff fits.
In the end I decided to let the rust remover do its job. It is slow, but effective. Patience is key (and a bit of elbow grease just to make it work faster).

For those wondering what rust remover I use, here is a link.
https://hg.eu/uk/products/hg-rust-remover

It is effective as it claims, I use it undiluted, just brush it on. It is not a very harsh chemical, actually has a 'sweet' smell, but a bit irritant if you get it on your hands.

The problem is it has been out of stock locally for quite a while, and I am running low Big Cry 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #924681 6th Oct 2021 5:49am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17448

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Did you consider using a needle-scaler instead of blasting?
Post #924700 6th Oct 2021 9:16am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Hi Blackwolf.... doohh why did it not cross my mind.. and I have one sitting on the shelf gathering dust!!!
Thumbs Up 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #924709 6th Oct 2021 10:24am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
I think this is as far as cleaning and prepping will go.


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #924769 6th Oct 2021 6:41pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Been busy with the spray gun. Few more parts done. Hope to get the front axle less the swivel balls under the chassis, radius arms and panhard rod were done a while ago. So then I can start with the engine, which hopefully frees up some space.



Click image to enlarge




Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #925081 9th Oct 2021 2:09pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7906

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
Looking great!! Be done by Christmas! 😉 James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #925124 9th Oct 2021 7:27pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Yes. Thats why Christmas comes every year Rolling with laughter 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #925128 9th Oct 2021 7:59pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Sunday progress.



Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #925196 10th Oct 2021 12:49pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10784

England 
Great progress Dinnu especially on the axle casing Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #925685 14th Oct 2021 8:05pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Was not easy getting the axle case (final drive and diff on) whilst making sure that no paint is scratched and single handed. But now in and I think looks good. Strap in pic was to align panhard rod.



Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #925988 16th Oct 2021 7:08pm
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db950



Member Since: 01 Feb 2012
Location: Lincoln
Posts: 560

United Kingdom 1997 Defender 110 300 Tdi HT Nato Green
Excellent work as usual, looking great Thumbs Up 1997 Ex-MOD 110, Pop Top Camper, build thread https://www.defender2.net/forum/topic72352.html
2014 Discovery 4 SE Tech
Instagram @the110camper
Post #925993 16th Oct 2021 7:57pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Thank you db950. I have admired your build.
I think next step will be re building the 19J. I know that there are not a lot of fans of this engine, but will keep you all posted just the same. Only problem is that next update will take a while (December probably) due to travels Big Cry 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #926537 20th Oct 2021 6:31pm
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db950



Member Since: 01 Feb 2012
Location: Lincoln
Posts: 560

United Kingdom 1997 Defender 110 300 Tdi HT Nato Green
Thank you Dinnu, mutual admiration I guess!!
Will look forward to the engine updates, safe travels Thumbs Up 1997 Ex-MOD 110, Pop Top Camper, build thread https://www.defender2.net/forum/topic72352.html
2014 Discovery 4 SE Tech
Instagram @the110camper
Post #926556 20th Oct 2021 7:43pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3424

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Finally got about to continue stripping the engine.
Here preparing to get the crank and camshaft out.


Click image to enlarge


Crank bearing caps off:


Click image to enlarge


And the engine block fully stripped for cleaning. I have taken all core plugs since pics, so can do proper flush. Surprised at how little corrosion was on the core plugs.


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black


Last edited by Dinnu on 18th Dec 2021 7:28am. Edited 1 time in total
Post #934045 17th Dec 2021 7:58pm
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