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DSC-off



Member Since: 16 Oct 2014
Location: North East
Posts: 1402
United Kingdom 2015 Defender 110 Puma 2.2 XS CSW Aintree Green
Hi Nige,
Hopefully someone will give you an answer on the amount of play on a brand new shaft. I haven't seen one go together, so can't comment on that.
It was very interesting to see yours come apart in the video, thanks for posting.
It all looked very clean in there, with traces of grease and no powdery rust in the coupling.

Most of the pictures of failed and badly worn shafts I've seen on here show both rust and dust, and/or shiney worn splines.
Yours looks to be in perfect condition to me, but as said, I haven't done one myself.
Before I saw the video, I would have said replace it just to be safe, however seeing how clean it is, I think I'd be tempted to give it a good coat of grease and put it back together.

Waiting for more opinions on this.

Cheers, Jason Thumbs Up

Ps, nice Mustang!
Post #813419 3rd Feb 2020 6:48pm
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Jem_90



Member Since: 10 May 2019
Location: Oxon
Posts: 54
United Kingdom 2011 Defender 110 Puma 2.4 USW Baltic Blue

Click image to enlarge


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Yup same here, 2.4 USW 2011, 87k miles. Let go all of a sudden whilst doing a three point turn. 🤬

Last edited by Jem_90 on 13th Feb 2020 5:07pm. Edited 1 time in total
Post #814922 13th Feb 2020 12:07pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17373
United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Looking at the wear in the pictures above, it looks to me as though that was not properly engaged with the spring ring secured in the groove. It's hard to be sure from the photos though.

I do think that improper assembly may be another factor in the failures.
Post #814966 13th Feb 2020 4:01pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2414
Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Probably one of the worse I have seen! Puma 110" SW

.............................................................
Earth first. Other planets later
Post #815087 14th Feb 2020 1:39pm
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Fat Cog



Member Since: 19 Mar 2012
Location: Oxfordshire & Devon
Posts: 502
United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
JLR customer relations...any comment? Since 1973...S1, Air Portable's, Defender's, but only my Wolf TUL HS GS remains
Post #815089 14th Feb 2020 1:47pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298
England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Yeah. 'they all do that sir'
Post #815097 14th Feb 2020 2:19pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17373
United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Fat Cog wrote:
JLR customer relations...any comment?


"Problem? What problem? There is no problem with the output adaptor shaft."
Post #815114 14th Feb 2020 4:15pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298
England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
just realised. LR are ahead of the game with this eco friendly stuff.

I hadn't realised the drive train was designed to be recycled - you can put it in your sandwich once it fails hence why they made it of cheese. Laughing
Post #815117 14th Feb 2020 4:27pm
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Gloucesternige



Member Since: 17 Jan 2020
Location: In the garage
Posts: 114
United Kingdom 2011 Defender 90 Puma 2.4 HT Keswick Green
I think you'll find ther output shaft is made of cheesecake base, it's the 2.2 oil pumps that were made of cheese. Funny, because this all goes nicely with the jacobs cream cracker clutch.

As for being friendly to the enviroment, the chassis begins returning to earth from day one. Nige

Check out my You Tube channel
https://www.youtube.com/c/Defender90KeswickNigelsLandRoverchannel
Post #815121 14th Feb 2020 4:48pm
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Jem_90



Member Since: 10 May 2019
Location: Oxon
Posts: 54
United Kingdom 2011 Defender 110 Puma 2.4 USW Baltic Blue
I'm going to re purpose it as a £700 burr pepper grinder ! Laughing
Post #815123 14th Feb 2020 4:54pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298
England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
and I thought the clutches were digestives by McVites - also go well with oil pumps / cheese Thumbs Up
Post #815124 14th Feb 2020 4:55pm
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018
United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
blackwolf wrote:
Fat Cog wrote:
JLR customer relations...any comment?


"Problem? What problem? There is no problem with the output adaptor shaft."


Quite

https://www.defender2.net/forum/topic36916.html
Post #815144 14th Feb 2020 6:36pm
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Giby_off



Member Since: 05 Apr 2015
Location: Sofia
Posts: 63
Bulgaria 2012 Defender 110 Puma 2.2 SVX Station Wagon Havana
Mine is TDCI 2012 covered almost 112 000 km. Since new, it has a backlash. Decided to go for Lof clutch and Ashcroft output shaft. After the change Defender drives completely different. There is no backlash and it drives wonderful.
Clust had loose springs and here are the pictures of the original output shaft



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Click image to enlarge


Although it does splines look good this I think this shaft is over.
Anyway, this will be my last Land Rover \ Range Rover. I am not going to sell it but I will not buy the new s...t which most probably has the same problems. Next time I will take Japanise or US offroader.

Last edited by Giby_off on 15th Feb 2020 3:34am. Edited 2 times in total
Post #815153 14th Feb 2020 7:07pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20355
United Kingdom 
That definitely looks like it's spent its life completely dry with no lube.
Probably like that from the factory. $W33T $0U7H3RN $UG4R
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪
Post #815156 14th Feb 2020 7:24pm
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sollner11



Member Since: 31 Aug 2019
Location: Bavaria
Posts: 7
Germany 2016 Defender 110 Puma 2.2 SW Keswick Green
I was curious.
The shaft ( Date of Manufacture = 15.08.2015) was greased at the LR factory.
27.400 miles
TD4 2.2 110SW
now I'm calmed down Wink


Click image to enlarge


Click image to enlarge


Click image to enlarge
Post #817745 1st Mar 2020 5:36pm
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