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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3414
Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Much have been said on how this intermediate shaft wears. One of the hypothesis is misalignment between the main gearbox and the transfer case. This is what I also think being the culprit.
If there is some sort of misalignment then I think having another set of splines is better as they allow a bit more of movement.
If wear is unavoidable, then I want to have the wear on the cheapest and easiest part to replace. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #856904 19th Sep 2020 2:59pm
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DSC-off



Member Since: 16 Oct 2014
Location: North East
Posts: 1402
United Kingdom 2015 Defender 110 Puma 2.2 XS CSW Aintree Green
Popular opinion among those that have looked into the problem, is that there is an alignment issue between the gearbox and transfer box on the vehicles that have a short shaft life.

If this is the case, fitting a one piece shaft will cause wear in another area. Either the gearbox output or the transfer box input, rather than the connection between the original 2 piece shaft and socket.
How long it takes for problems to arise in the other areas remains to be seen.

The only certainty is if you've had the problem once, and do nothing to fix it, it will happen again.
Good luck with whatever option you go for! Very Happy
Post #856907 19th Sep 2020 3:11pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2638
South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Thanks Dinnu & DSC, that clears it up for me.

The misalignment would also explain why many Pumas never suffer from this issue, while others do - LR's typical 'build quality' Rolling with laughter

Well, seeing that the LOF one is out of stock, I will end up buying the Ashcroft kit as my Puma is going into the shop next week for some transfer case TLC. Thumbs Up --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #856922 19th Sep 2020 4:23pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2638
South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
I need to stop, else the Mrs will be very cross with the bank balance Whistle



Click image to enlarge --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #856923 19th Sep 2020 4:29pm
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Julie



Member Since: 07 Oct 2017
Location: Nantes
Posts: 484
France 2012 Defender 110 Puma 2.2 SW Keswick Green
Naks wrote:
The misalignment would also explain why many Pumas never suffer from this issue, while others do - LR's typical 'build quality' Rolling with laughter


Corrosion alone would also explain it , since we all know that some cars having corrosion issues don’t pass the MOT while others never suffer from these problems.
Post #856989 20th Sep 2020 6:29am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2638
South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Ashcroft kit arrived this am, Orxy will be going into the shop on Wednesday Thumbs Up



Click image to enlarge --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #858518 28th Sep 2020 9:30am
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Waka56



Member Since: 08 Nov 2023
Location: Hamburg
Posts: 161
Germany 
To all the Ashcroft upgraded shaft guys, how does it look 4 to 6 years after? Making my Defender great again. (Or trying to at least xD)
Post #1031916 17th Apr 2024 7:15pm
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