DEFENDER2.NET - View topic - Output shaft failure, Forum Survey

↓ Advertise on Defender2 ↓

Home · FAQ · New Posts · My Posts · PMs · Search · Members · Map · Calendar · Profile · Donate · Register · Log In

Home > Puma (Tdci) > Output shaft failure, Forum Survey

Page 29 of 33

3 ...

Print this entire topic ·

LR90XS2011

Member Since: 05 Apr 2011
Location: bickenhill
Posts: 3639

2011 Defender 90 Puma 2.4 XS CSW Galway Green

transfer box not quite in gear? DEFENDER 90 TDCI XS,

I hope everyone is well and your land rovers make you happy

7th Feb 2022 10:01pm

natyeo

Member Since: 27 Jan 2013
Location: Bentham
Posts: 136

2014 Defender 90 Puma 2.2 HT Santorini Black

Fair point , was in middle of busy junction so wasn't really checked over just towed away and garage only 2 miles away, since fitted Ashcroft ATB , replaced worn rear hub ends (Slight wear), 'A' frame ball joint as it had a little lift and a few suspension bushes.
Tempting fate but seems fine now at 129023 and a few trailer miles will post when and if it gives up. 2014 2.2 90 hard top , Warm M8000 , Scorpain winch bumper, Ashcroft rear atb
2012 2.2 tdci 110 Utility
1993 110 CSW Warn M8000 , Scorpain winch bumper , 2" lift , Roamerdive overdrive, on going
1971 Hybird 200tdi, 2 x truetracs,Extrem winch bumper, M8000, GKN overdrive & Coils 2" lift, Glynn Lewis cranked rear trail arms
1971 Series 3 88, Perkins 4203,M8000,SATs,O/D,

8th Feb 2022 7:04pm

KevP

Member Since: 24 Apr 2023
Location: Brittany
Posts: 1

1, vehicle year of manufacture - 2013
2, engine type 2.4
3, is the Defender still running with the original output shaft? Yes
4. Current Milage 51000 miles

13th Jul 2023 6:34am

schuee

Member Since: 16 Jul 2012
Location: Lincolnshire
Posts: 378

2011 Defender 110 Puma 2.4 USW Orkney Grey

1. Vehicle year of manufacture 2011
2. Engine type 2.4
3. Is the Defender still running with the original output shaft? (Y/N) Y
4. Current mileage on the original shaft, 128,937 MY2011 110 XS USW

1st Aug 2023 11:54am

Glen-I

Member Since: 21 Oct 2023
Location: Berkshire
Posts: 35

Having just fitted an Ashcroft output shaft, here are my statistics.

1, vehicle year of manufacture - 2014
2, engine type 2.4 or 2.2, - 2.2
3, is the Defender still running with the original output shaft? (Y/N) - N
4, vehicle mileage - Shaft not failed, but changed due to hearing an occasional feint knock when taking up drive at 32000 miles
5, Has an Ashcroft modified part has been fitted? (Y/N) - Y
6, vehicle mileage at the second failure, or mileage if still running. Literally just fitted the new shaft

The noise was minimal, but the difference after fitting the new shaft, has made an massive improvement with drivetrain slack (didn't realise how much I had).

Click image to enlarge

28th Nov 2023 10:14pm

MK

Member Since: 28 Aug 2008
Location: Santiago
Posts: 2407

2007 Defender 110 Puma 2.4 SW Chawton White

So 32,000 miles. Is it a 110"? Puma 110" SW

.............................................................
Earth first. Other planets later

28th Nov 2023 10:49pm

Ianh

Member Since: 17 Sep 2018
Location: Essex
Posts: 1972

Looking at his prior posts and pictures it’s a 2014 2.2 110 station wagon

28th Nov 2023 11:30pm

MK

Member Since: 28 Aug 2008
Location: Santiago
Posts: 2407

Thanks. And what colour is it? Puma 110" SW

.............................................................
Earth first. Other planets later

29th Nov 2023 12:40am

Glen-I

Member Since: 21 Oct 2023
Location: Berkshire
Posts: 35

Yes, it's a 110 in Corris Grey? (Did you mean the colour of my 110??) Or the colour of the Ashcroft uprated output shaft kit anodised sealing cup, which is red.

Last edited by Glen-I on 29th Nov 2023 10:58am. Edited 2 times in total

29th Nov 2023 7:18am

PRENT1

Member Since: 02 Sep 2015
Location: bromley
Posts: 42

2011 Defender 110 Puma 2.2 XS CSW Santorini Black

output shaft failure

1. 2011
2. 2.2
3. Don't know. I havent changed in during my 5 year ownership
4. No failure (as far as I am aware) now 56,000miles

29th Nov 2023 8:46am

Def90

Member Since: 17 Jan 2015
Location: Kent
Posts: 258

2015 Defender 90 Puma 2.2 SW Corris Grey

1. 90 2015my
2. 2.2
3. Yes
4. 62k miles still running, replaced while replacing the clutch.

It shows some signs or wear but was greased at 30k miles
When the TBox was removed

Click image to enlarge

Click image to enlarge

When refitting the cup to the gearbox out put shaft should you apply a locktite to the splines
As when it was removed it appeared to have been loctited from factory?

All I can find in the LR Workshop manual on fitting the cup is pre heating it to 100C before fitting?

1st Feb 2024 11:28am

MK

Member Since: 28 Aug 2008
Location: Santiago
Posts: 2407

AFAIK loctite is applied to the thread. It needs heating to expand a bit so you can fit it to the gearbox output shaft. And, yes sooner than later your output shaft coupling will wear out. Puma 110" SW

.............................................................
Earth first. Other planets later

1st Feb 2024 12:05pm

Def90

Member Since: 17 Jan 2015
Location: Kent
Posts: 258

I’m going to try something a little different
For the replacement output shaft!

Click image to enlarge

2nd Feb 2024 11:25am

MK

Member Since: 28 Aug 2008
Location: Santiago
Posts: 2407

I was tempted to take that route, but it was a scary to drill a hole into the extension case and possibly developing a crack. Puma 110" SW

.............................................................
Earth first. Other planets later

2nd Feb 2024 11:36am

Def90

Member Since: 17 Jan 2015
Location: Kent
Posts: 258

Well just drilled a 14mm hole in the extension case and
I suppose I will find out in due course, and I do have a
spare just in case.

2nd Feb 2024 12:16pm

Page 29 of 33

3 ...

All times are GMT

Jump to

< Previous Topic | Next Topic >

Posting Rules

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum