![]() | Home > Puma (Tdci) > Output shaft failure, Forum Survey |
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LR90XS2011 Member Since: 05 Apr 2011 Location: bickenhill Posts: 3653 ![]() ![]() ![]() |
transfer box not quite in gear? DEFENDER 90 TDCI XS,
I hope everyone is well and your land rovers make you happy |
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KevP Member Since: 24 Apr 2023 Location: Brittany Posts: 1 ![]() ![]() |
1, vehicle year of manufacture - 2013
2, engine type 2.4 3, is the Defender still running with the original output shaft? Yes 4. Current Milage 51000 miles |
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schuee Member Since: 16 Jul 2012 Location: Lincolnshire Posts: 378 ![]() ![]() ![]() |
1. Vehicle year of manufacture 2011
2. Engine type 2.4 3. Is the Defender still running with the original output shaft? (Y/N) Y 4. Current mileage on the original shaft, 128,937 MY2011 110 XS USW |
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Glen-I Member Since: 21 Oct 2023 Location: Berkshire Posts: 36 ![]() ![]() |
Having just fitted an Ashcroft output shaft, here are my statistics.
1, vehicle year of manufacture - 2014 2, engine type 2.4 or 2.2, - 2.2 3, is the Defender still running with the original output shaft? (Y/N) - N 4, vehicle mileage - Shaft not failed, but changed due to hearing an occasional feint knock when taking up drive at 32000 miles 5, Has an Ashcroft modified part has been fitted? (Y/N) - Y 6, vehicle mileage at the second failure, or mileage if still running. Literally just fitted the new shaft The noise was minimal, but the difference after fitting the new shaft, has made an massive improvement with drivetrain slack (didn't realise how much I had). ![]() Click image to enlarge ![]() Click image to enlarge |
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MK Member Since: 28 Aug 2008 Location: Santiago Posts: 2448 ![]() ![]() ![]() |
So 32,000 miles. Is it a 110"? Puma 110" SW
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Ianh Member Since: 17 Sep 2018 Location: Essex Posts: 2134 ![]() ![]() |
Looking at his prior posts and pictures it’s a 2014 2.2 110 station wagon
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MK Member Since: 28 Aug 2008 Location: Santiago Posts: 2448 ![]() ![]() ![]() |
Thanks. And what colour is it? Puma 110" SW
............................................................. Earth first. Other planets later |
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Glen-I Member Since: 21 Oct 2023 Location: Berkshire Posts: 36 ![]() ![]() |
Yes, it's a 110 in Corris Grey? (Did you mean the colour of my 110??) Or the colour of the Ashcroft uprated output shaft kit anodised sealing cup, which is red.
Last edited by Glen-I on 29th Nov 2023 10:58am. Edited 2 times in total |
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PRENT1 Member Since: 02 Sep 2015 Location: bromley Posts: 42 ![]() ![]() ![]() |
1. 2011
2. 2.2 3. Don't know. I havent changed in during my 5 year ownership 4. No failure (as far as I am aware) now 56,000miles |
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Def90 Member Since: 17 Jan 2015 Location: Kent Posts: 259 ![]() ![]() ![]() |
1. 90 2015my
2. 2.2 3. Yes 4. 62k miles still running, replaced while replacing the clutch. It shows some signs or wear but was greased at 30k miles When the TBox was removed ![]() Click image to enlarge ![]() Click image to enlarge When refitting the cup to the gearbox out put shaft should you apply a locktite to the splines As when it was removed it appeared to have been loctited from factory? All I can find in the LR Workshop manual on fitting the cup is pre heating it to 100C before fitting? |
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MK Member Since: 28 Aug 2008 Location: Santiago Posts: 2448 ![]() ![]() ![]() |
AFAIK loctite is applied to the thread. It needs heating to expand a bit so you can fit it to the gearbox output shaft. And, yes sooner than later your output shaft coupling will wear out. Puma 110" SW
............................................................. Earth first. Other planets later |
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Def90 Member Since: 17 Jan 2015 Location: Kent Posts: 259 ![]() ![]() ![]() |
I’m going to try something a little different
For the replacement output shaft! ![]() Click image to enlarge ![]() Click image to enlarge |
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MK Member Since: 28 Aug 2008 Location: Santiago Posts: 2448 ![]() ![]() ![]() |
I was tempted to take that route, but it was a scary to drill a hole into the extension case and possibly developing a crack. Puma 110" SW
............................................................. Earth first. Other planets later |
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Def90 Member Since: 17 Jan 2015 Location: Kent Posts: 259 ![]() ![]() ![]() |
Well just drilled a 14mm hole in the extension case and
I suppose I will find out in due course, and I do have a spare just in case. |
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