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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Bow down 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1005343 24th Aug 2023 7:24pm
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Landy addict



Member Since: 03 Dec 2022
Location: Argyll
Posts: 75

Scotland 
loving this project cant wait to see next update Thumbs Up
Post #1005879 30th Aug 2023 9:09am
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
Finally got around to sorting out the rear access hatch and fixed the problem fixings, it's all good now at long last


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Blasted and powder coated the rear seat brackets as the factory finish was very poor.


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The wiring is still spaghetti like, still have to configure/wire/integrate the following

GPS Speed sensor
Flappy paddle controllers
Button shifter
Integration of
TPMS into the cluster programmable messages


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Have fitted and wired the Optimill extended mirror arms with built in puddle lights and heated mirrors, Really like these think they look great with the Croytec hinges with build in grease nipples.


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Got a few bits from the paint shop, the black parts have been resprayed Santorini black to match bonnet, roof and back door.


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I wasnt 100% sure about painting the engine cover body colour, but think I'll keep it


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and finally the magnetic remote charger socket is fitted and working


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Post #1006107 31st Aug 2023 9:39pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Nice update there, liking the engine cover colour and as i was looking at the cover it struck me that the Corvette letters are in red, would there be anyway to change them to orange to match the engine cover Whistle 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1006211 1st Sep 2023 7:27pm
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Landy addict



Member Since: 03 Dec 2022
Location: Argyll
Posts: 75

Scotland 
Just read through this thread, love the work you are doing Bow down the colour is awesome Thumbs Up
Post #1006227 1st Sep 2023 9:26pm
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
L110CDL wrote:
Nice update there, liking the engine cover colour and as i was looking at the cover it struck me that the Corvette letters are in red, would there be anyway to change them to orange to match the engine cover Whistle


Clayton, what a fantastic Idea and I could paint them Santorini black as well, will look great, thanks for the suggestion will be doing that. Anyone with any idea about the best way to paint the lettering, as I 've tried to template it but results were not great Big Cry .

Update - Updated the colour on the lettering and it looks much better, thanks


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also been trying to figure out the best way the insulate the tunnel cover, decided to give automotive liquid regid foam a go, really quite pleased with the outcome closed cell, hard and totally waterproof.

mix these two together 1:1


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start with this


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end with this


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Very cheap (£10) and very effective
Post #1006495 4th Sep 2023 6:25pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
The change of the Corvette letters to orange from red are spot on, great job you have done there Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1006507 4th Sep 2023 7:38pm
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
Clayton,

Really appreciate your comment, I think the result is sooo much better, thank you, here is the finished article with black base and Orange lettering, hope you like it...


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I've finally got the parts back from the machine shop to finish the paddles shifters and time to see if my ideas and measurements have worked out.... Idea

So here is the slip ring and machined Optimil boss


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Here it is fitted to the steering column as a trial..


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Now for the big question, will it fit with the cowl in place


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well, I'm not sure how that happened but it all seems to fit and is incredibly tight... Shocked

NO time just yet for celebrations as I'm not sure that the shifter will work with the T87a TCM, one so called expert told me that the tap shift was wired into pin 07, after much searching it would appear that the T87a uses pin 39 for tap shift, Thanks to Dan from Pace Automotive, who made me some pin tails I'm about to find out over the next couple of days, fingers crossed Confused

All the way along with this project I've tried to do everything in order, but Ive finally weakened and just had to see how the Transcal rear seats look, I'm going to have to take them out soon but think they look fab Very Happy


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even the work on the backs and underneath is excellent


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Sorry I should have cleaned them first, but got a bit over Embarassed excited

Also got the HP Tuners dongle so I can do my own tuning of the Engine/gearbox (what could possibly go wrong Rolling Eyes )


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Thats it for now, I plan to drive it for the first time this weekend so wish me luck, more to follow and thanks for your support and comments they really do help.
Post #1009828 2nd Oct 2023 8:32pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Awesome, looks spot on with all the detail that went into it, just meant to be there Cool

Those seats look great as well and as you said, the detail is very nice all over. Many fingers crossed for you on your first run Wink 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1009837 2nd Oct 2023 8:54pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7906

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
Looking great!! Big moment at the weekend! Hope it all goes well. Would be great to see some videos, if you can.... Whistle James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #1009838 2nd Oct 2023 8:58pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3784

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Good Luck from Aussie mrfirepro, with your first drive in your incredible Defender, I'm sure it'll be immensely satisfying for you & a just reward for the amazing input by yourself.
Pickles.
Post #1009845 2nd Oct 2023 10:06pm
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
Good news... the slip ring and paddle shifter works and is now fully installed and wired, phew what a relief... Very Happy

Starting prepping for a drive to the body shop this weekend, everything installed and working in the center console.


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short update but excitement levels are high.

Only issue I have is that moving from drive to park sounds like I'm grinding gears(horrible sound) hoping will go when driven, also got a squeak somewhere in the aux drive, which needs sorting, however quite liking the symphony between the exhaust the squeak and the grinding gears... Rolling with laughter
Post #1010227 5th Oct 2023 11:02pm
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Linds Hanson



Member Since: 16 Jan 2021
Location: Cornwall
Posts: 486

United Kingdom 
Once again super high qaulity work. Could your gear noise be the transfer high/low actuator not fully selecting gears? The rebuilt LT230's can be a bit stiff on the detent until they have bedded in. Also you should have two retaining angles on the back mounting face of the seatbox to hold the access covers.
Post #1010249 6th Oct 2023 8:45am
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
Hi Linds, super helpful as always thanks Thumbs Up , I've lost the retaining angle brackets (possible in my workshop somewhere, not surprising how tidy it is Rolling with laughter ) so need to source some from somewhere, was going to ask YRM if they do them as I know they do a complete kit.
Post #1010255 6th Oct 2023 9:32am
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
not totally blown away by the new seats, can't quite put my finger on it, perhaps the colour match is a little off or may have been better with orange stitching...


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Any observations or help much appreciated
Post #1010696 9th Oct 2023 9:51pm
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