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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4788
United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
There are so many things it could be. Is the turbo actuator free? 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #619874 27th Apr 2017 9:35am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Yes, it's a six month old turbo Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #619876 27th Apr 2017 9:42am
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1430
United Kingdom 2005 Defender 90 Td5 HT Tonga Green
EGR blanked and disconnected ? Turbo pipes sound, not delaminated ? dose it run ok other than the smoke ??
Post #619879 27th Apr 2017 9:58am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Egr removed, turbo/intercooler hoses replaced with silicon was running great apart from loss of mpg and black smoke. The loss of mpg coupled with being told an injector sounded like it was dragging and black smoke suggesting over fuelling is why we decided to replace the injectors thinking one may be leaking. I replaced the maf sensor a couple of months ago and the map sensor (to rule it out) last week which brought back a little low down torque that I didn't realise was missing. I need to take out the intercooler to check for any splits or leaks. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #619884 27th Apr 2017 10:16am
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1430
United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Might be worth checking the hose clips, or hoses for movement. The silicon ones are a pita to hold with the standard clips. A while back I had an intercooler hose slowly move and eventually pop off. Smoked like a bitch at times, perfect performance though. Had me stumped for a couple of weeks till it went bang Rolling with laughter Similar symptoms
Post #619886 27th Apr 2017 10:23am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
I'll definitely give that a go, thanks for the tip Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #619909 27th Apr 2017 1:00pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Well the diesel knock from the new injector has gone as I replaced the injector Rolling Eyes Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #620259 28th Apr 2017 8:20pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1430
United Kingdom 2005 Defender 90 Td5 HT Tonga Green
No nearer then Ray??
Post #620268 28th Apr 2017 8:54pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
A bit nearer. The noisey fuel pump has gone so the injector seals definitely needed changing, we'll have to see on the mpg and the black smoke is better but still more than I'd like so I'm checking all pipes, intercooler, air box and everything else this weekend to try and find any air leaks or anything really Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #620386 29th Apr 2017 3:52pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10817
England 
Hope you find what your looking for Ray Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #620614 30th Apr 2017 8:05pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Thanks Clayton Thumbs Up I've got to check over the intercooler and pipes this week sometime to rule them out and see where I go from there Big Cry Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #620872 1st May 2017 8:00pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10817
England 
Are you going to takes the pipes of one by one to check them or are you going to check them in situ Ray ? 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #620895 1st May 2017 8:48pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
I've taken everything off one by one up to the turbo so far, and the pipes from the turbo onwards are silicon so should be ok but I'll take the intercooler out completely and check it over, so while its out i'll take the hoses off and double check they're fine. If nothing is obvious on the intercooler I'll stick the original back in and see if the smoke has gone just to be doubly sure it's not that. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #620902 1st May 2017 9:23pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10817
England 
Good idea Ray, but do check the silicon ones, depends on make they are, but i got some on mine and when the mechanic took my water pipe off he found it coming apart from the inside Shocked not good so had to put a new original hose back on, i had not had them on long, but i had bought them well in advance and the warranty had run out Rolling Eyes 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #620906 1st May 2017 9:30pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
It's a pain when that happens. Mine haven't been on too long but as I got them through the wife's company the hose supplier should honour the warranty if anythings wrong. It's annoying as I don't mind paying to fix the problem but I just can't find it Evil or Very Mad Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #620910 1st May 2017 9:39pm
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