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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481

 2016 Defender 130 Puma 2.2 HCPU Santorini Black
I just love this site. Great ideas leading to business opportunities. Well done fella. 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #507452 23rd Feb 2016 9:46pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Well its works just lovely....

Measured up all the bits today on the CMM and designed it up in CAD, printed off the cutting, drilling template..


Click image to enlarge


Panel trimmed and drilled..


Click image to enlarge


Motor on to panel first time.... I slotted the holes very slightly just to centre the motor and regulator with a centre pin and then tighten all up.


Click image to enlarge


Test fit doorcard, every clip in place...


Click image to enlarge


I have ordered a new Bearmach RH motor as i just need to make sure the gear, diameters are consistent incase i need to made some variations but its rock solid! :thumbsup:

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507463 23rd Feb 2016 9:57pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

And the switch surround off the printer which i will soft tool next if anyone wants them...


Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507474 23rd Feb 2016 10:05pm
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BuckBlu110



Member Since: 19 Apr 2014
Location: in the pub
Posts: 719

United Kingdom 1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue
^^ yes please! Laughing
Post #507478 23rd Feb 2016 10:14pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10874

England 
Spot on Andy Thumbs Up

Clayton.
Post #507482 23rd Feb 2016 10:22pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Good time to get some sound proofing well around the door internal too!! Whistle


Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507486 23rd Feb 2016 10:27pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2703

Scotland 
Nice work. Watching with interest.
Post #507503 23rd Feb 2016 11:21pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Would a D2 rear door handle with window switch fit?
Post #507507 23rd Feb 2016 11:58pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Possible, can't see why not. If I didn't have the second cubby it's probably the route I would investigate Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507520 24th Feb 2016 6:33am
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Morepower



Member Since: 08 Jan 2013
Location: Fife, Scotland
Posts: 630

New Zealand 
Hi Andy... I'm interested in this 'Kit' also please... Maybe a good idea if you could do a 'shopping' list for those of us who are LR challenged...

Cheers

Tim It doesn't matter how bad it is, It can always get worse...

2013 Bowler 110 (Sold)
2016 Bowler 90 Rally Spec (Sold)
Post #507530 24th Feb 2016 7:39am
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

no problem,

the new drive shaft should be machined today, i just need to check over an aftermarket motor as some people may pick up either old disco or new Bearmach/Britpart. Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507538 24th Feb 2016 8:34am
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Anyone with the double din install may or may not have seen this but i found that mine did not sit flush towards the top... and i have noticed it on a few other installs i have since...

it has annoyed me since it was fitted and then today i lost a clip in behind so ended up stripping it all back, found the clip and also the cause, the HU was just pressing against the ducting at the back so a little touch with the heat gun and i just pushed it back a little... dash now fits perfectly. Thumbs Up Just in case anyone else notices this..


Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #507574 24th Feb 2016 11:27am
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Few more bits arrived today.... Lots to do!!


Click image to enlarge



Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #508242 25th Feb 2016 8:59pm
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Oakseywick



Member Since: 20 Dec 2014
Location: Cirencester
Posts: 1002

United Kingdom 2000 Defender 90 Td5 XS CSW Java Black
I like the grill andy Thumbs Up
Post #508317 25th Feb 2016 11:34pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2933

Thanks, I wasn't entirely sure about it but have to say it's lovely. Have a day off today so really need to get stuck in once I get the kids off to school and the dogs exercised! Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #508330 26th Feb 2016 5:36am
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