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tasr12



Member Since: 09 Jun 2013
Location: Dorset
Posts: 228

England 2002 Defender 110 Td5 CSW Zambezi Silver
Good tip on the low ratio box.

Good knowledge on the Road Traffic Act - I'm defintiely in to putting a switch forward in the dash, if anyone can provide advice. From what I've read a Puma TDci heated seat switch will do the job at a sensible price, it's just the wiring I could do with some pointers on.

Cheers. 2002 110 CSW TD5, Zambezi Silver
1995 110 CSW 300TDi - SOLD
Post #459193 30th Sep 2015 8:40am
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isacs



Member Since: 28 Aug 2015
Location: Leamington spa
Posts: 404

United Kingdom 
Question..If doing a t/box transfer and your getting an inde to do it, yet you supply the t/box, are you likely to get more selling your own box privately or just going for an exchange with the gearbox specialists? Mines only done 40k if that makes a difference?
Post #459326 30th Sep 2015 5:14pm
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tasr12



Member Since: 09 Jun 2013
Location: Dorset
Posts: 228

England 2002 Defender 110 Td5 CSW Zambezi Silver
Final confirmation if anyone was contemplating this as I was recently.

Great modification - even without the ECU remap (although I appreciate this will make it better again). Makes it much more driveable on the road in all the gears and no issues at all across the fields/tracks yesterday afternoon.

Finally great service all round from AL Services in Poole. I little out of the way for me now but if I need anything doing that I can't it will be going to them.

Tom. 2002 110 CSW TD5, Zambezi Silver
1995 110 CSW 300TDi - SOLD
Post #460012 3rd Oct 2015 7:41am
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Toby60



Member Since: 06 Dec 2014
Location: Cheshire
Posts: 28

United Kingdom 2002 Defender 90 Td5 HT Coniston Green
Thanks Tom for posting an update as I am having mine done on Wednesday. It's reassuring to know that the 1.2 ratio is good even without the remap. Thumbs Up ------------------------------------------------
2002 TD5 90 HT County
Post #460027 3rd Oct 2015 9:01am
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Lambley



Member Since: 20 Apr 2013
Location: Mid Devon
Posts: 1435

United Kingdom 2006 Defender 90 Td5 HT Java Black
Glad that you're happy with it tasr12, if you do get round to having a tune it'll make it even nicer, even if it's a mild tune to get a bit more low down torque.

isacs - I sold mine for £150 and mine had done about 30k miles, they aren't really worth a great deal unless you find somebody that's in desperate need of a 1.2 box. I wish I'd kept mine tbh, just in case my replacement went bang
Post #460034 3rd Oct 2015 9:27am
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tasr12



Member Since: 09 Jun 2013
Location: Dorset
Posts: 228

England 2002 Defender 110 Td5 CSW Zambezi Silver
Glad it was of use. Equally the revs issue when pulling away isn't really an issue I don't think, certainly in mine. 2002 110 CSW TD5, Zambezi Silver
1995 110 CSW 300TDi - SOLD
Post #460095 3rd Oct 2015 2:55pm
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MadTom



Member Since: 10 Sep 2013
Location: Olomouc
Posts: 622

Czech Republic 1999 Defender 130 Td5 HCPU Baltic Blue
I have Disco2 and Def 130 - both on 235/85/R16 tyres. D2 has 1:1,2 transfer box, 130 has 1:1,4. Up to 90kmh 130 is more responsive and much easier to start moving.
D2 - heavily loaded for long trips (4 people, roof tent, sleeping platform inside, ....) with total weight a bit over 3000kg and tuned TD5 engine is a bit harder to start moving - need a bit more work with clutch. But it is better for long cruising.
For 130 I have prepared overdrive, slower gears to diffs and 255/85/R16 tires - it will be a bit slower without overdrive, and bit faster with. "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo Smile
Post #460099 3rd Oct 2015 3:24pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
tasr12 wrote:
Glad it was of use. Equally the revs issue when pulling away isn't really an issue I don't think, certainly in mine.


The higher revs isn't an issue its just different to the 1.4 box and over time you don't notice it anymore. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #460110 3rd Oct 2015 4:39pm
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jabber



Member Since: 10 Jun 2009
Location: Colorado
Posts: 17

United States 1986 Defender 110 Other SW Oslo Blue
I did the 1.2 change on my 110 with stock map (265/75/16s) about a month ago. It's fantastic. I find myself changing gears a bit more around town; but it makes the best difference on the highway. It's relatively quiet at 70+mph.

BTW, low ratio in a 1.2 is the same as a 1.4. So off-roading in low is the exact same. If you're off-roading in high and un/locked; you'll need a little more revs with the 1.2 vs the 1.4.

As mk1collector mentioned, you'll get used to the "new driving style" fairly quickly. It's not bad, just a little different.

BTW, at the same time I did the new clutch pedal spring trick.... WOW, I really needed to re-learn how to drive the 110!! hahaha
Post #461381 7th Oct 2015 7:05pm
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Toby60



Member Since: 06 Dec 2014
Location: Cheshire
Posts: 28

United Kingdom 2002 Defender 90 Td5 HT Coniston Green
I had my TD5 transfer box converted to the 1.2 ratio by Ashcrofts today and I am very pleased with the result.

Setting off in 1st gear is fine, acceleration is acceptable (given you don't buy a Defender for its 0 to 60 performance) and the drive is much improved at speed. Driving down this morning I got 29 mpg with the existing 1.4 ratio and on the way back 32mpg. I am sure an engine remap would be a further improvement but to be quite honest I am happy with the way it is (for now anyway)

Thanks for all the useful comments on the subject. Thumbs Up ------------------------------------------------
2002 TD5 90 HT County
Post #461424 7th Oct 2015 9:27pm
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