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ashtrans
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Member Since: 08 Nov 2008
Location: Harpenden
Posts: 257

United Kingdom 
keith wrote:
For months now I have had terrible back lash and drive problems . All the same symptoms as reported . My dealer took the gearbox out and confirmed splines on this shaft very worn along with other worn parts . New transfer box required and this was 2 wks ago . There are NO transfer boxes in stock at the factory and there is a back order for over 18 vehicles parts . Arrrrrrgh ? I had planned an overland trip to Tbilisi Georgia , leaving this Sunday , guess I'm flying then ? My 110 sits at the dealer as I go away for 6wks with no date known when new gearboxes will arrive . What's new then ?


I have new crated Puma transfer cases in stock,

call me on monday if you want one,

Dave Dave
Post #247552 29th Jun 2013 6:19am
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isv



Member Since: 14 Feb 2010
Location: Worcestershire
Posts: 8

Same thing happened to my 2011 110 a couple months ago... Only 14k gentle miles. Luckily it failed in the hands of an engineer from Land Rover who had been sent to my house on recommendation of my dealer who didn't want me to risk the drive in. Poor chap from LR didn't make it beyond end of my driveway before total failure.

LR were brilliant, couldn't have handled it better.

4pm - I call dealer to discuss concerns about transmission
6pm - Engineer from LR (not dealer) arrives at house
6:30pm - Gearbox failure
11:30pm - Loan car (new Freelander HSE) delivered to house
8:00am - AA truck arrives and winches Defender onboard

Shame the product was not built properly in the first place...but cannot fault the way LR handled it to be honest.
Post #251157 14th Jul 2013 5:22am
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landybehr



Member Since: 17 Apr 2013
Location: -D-
Posts: 173

I think the Ford Transit has about the same weight as a Defender.
There is one model with the same 2.2TDCi which weighs 2140kg and has a load capac. of 860kg. But I think this model is a bus,
When I see Transits they are driven like they were stolen by underpaid and overworked parcel service drivers.
Itīs astonishing (to me) that a gearbox shaft should work there but not in a Defender.



OTOH the late Volkswagen Polo of my wife had screws in the wheel well on which I could see the zinc plating even after the 5 years of daily commuting. When I took very new zinc plated screws and put them somewhere on my RRC they were rusty after as much as only one year. So I conlcude that the LR products must be under a kind of curse. Parts that withstand every usage thrown at them will fail if attached to the Defender ?
Post #251575 15th Jul 2013 9:03pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
landybehr wrote:
I think the Ford Transit has about the same weight as a Defender.
There is one model with the same 2.2TDCi which weighs 2140kg and has a load capac. of 860kg. But I think this model is a bus,
When I see Transits they are driven like they were stolen by underpaid and overworked parcel service drivers.
Itīs astonishing (to me) that a gearbox shaft should work there but not in a Defender.


Yes but transits don't have a transfer box and hence no requirement for the main [to transfer box] intermediate shaft. Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #251583 15th Jul 2013 9:16pm
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nickhodgson



Member Since: 08 Dec 2009
Location: Zambia
Posts: 174

 
When this problem occurs what parts need replacing and is it just remove the transfer box fit parts and replace transferbox?

Are the parts

TUD500020 Shaft
LR030054 Collar/Flange

I see the LR030054 was a new version introduced after BA555554 chassis numbers so maybe LR believe this is the faulty part?
Post #251651 16th Jul 2013 9:38am
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2dae



Member Since: 21 Sep 2013
Location: Maudsland
Posts: 27

Australia 2008 Defender 110 Puma 2.4 SW Santorini Black
Gearbox shaft
Hi all
Got the transfer case out to do a inspection
Has any one got any info re gearbox shaft to transfer case
I heard they might run dry ??
How do i check while trans case is out
Dont wont it back in if all not right as im only tring to find a weried noise in low gear
Post #275992 23rd Oct 2013 9:46am
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AlanH



Member Since: 15 Mar 2010
Location: WA
Posts: 242

Australia 
I was told by the stealer that there's no requirement for that shaft to be greased. I'm not impressed with that as a couple of cents worth of grease can't do any harm.
AlanH.
Post #275996 23rd Oct 2013 10:04am
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hamster



Member Since: 27 Apr 2013
Location: suffolk
Posts: 6

United Kingdom 2011 Defender 90 Puma 2.2 XS CSW Orkney Grey
Mine went on my2011 22000 miles along with clutch, Now clunk free Thumbs Up
Regards Paul
Post #276085 23rd Oct 2013 5:22pm
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Tony



Member Since: 13 Mar 2012
Location: West Yorkshire
Posts: 72

United Kingdom 2012 Defender 90 Puma 2.2 SW Keswick Green
Mine went a couple of days ago, July '12 car with 16,000 very carefully driven miles on it. The garage called today to say I can pick it up tomorrow, it's had a clunk in the transmission from new so fingers crossed that might be better now too! Loan car has been a Disco HSE Luxury; nice car but far too many knobs and buttons in it - can't wait to get the Defender back!

Cheers! Thumbs Up
Post #276440 24th Oct 2013 7:30pm
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2dae



Member Since: 21 Sep 2013
Location: Maudsland
Posts: 27

Australia 2008 Defender 110 Puma 2.4 SW Santorini Black
Put transfer case back in seems ive still got that first gear whine
Although might have found a loose nut on the front output shaft which may have been causeing a vibration at 75 k/m ph
The guys might have not tightened to correct tension
Will pull out front shaft and check tension
Good help hard to find
Post #278234 31st Oct 2013 10:08am
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Tony



Member Since: 13 Mar 2012
Location: West Yorkshire
Posts: 72

United Kingdom 2012 Defender 90 Puma 2.2 SW Keswick Green
Tony wrote:
Mine went a couple of days ago, July '12 car with 16,000 very carefully driven miles on it. The garage called today to say I can pick it up tomorrow, it's had a clunk in the transmission from new so fingers crossed that might be better now too!


Pleased to say the gearbox is so much better now with the new shaft fitted, and having also had the transfer box front output seal replaced earlier in the month it is now 'leak and clunk free' - amazing!

Thumbs Up
Post #278246 31st Oct 2013 10:47am
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richardd



Member Since: 01 Aug 2012
Location: Glasgow, sort of
Posts: 21

Scotland 2012 Defender 110 Puma 2.2 CSW Epsom Green
Me too!

started with a big clunk then got worse over 3 or 4 miles before failing near my parent's house. The 2 hour wait for assistance was not too onerous - got a nice lunch!

The gearbox end splines are a) too fine and b) sometimes not greased enough at assemby. The Tech who fixed mine assured me it was now properly greased.

MY2012 110XS with 19k miles.

Other than that my 110 gets driven hard, never washed, regularly running off road (I have a smallholding) and frequently tows 3t plus. So far I've had a leak at the bulkhead, a wee bit of rust (literally a spot) fixed due to bad assembly (it was a weld that was not flattened before painting) and that's it.

Having had a couple of freelanders as courtesy cars I now want my nex car to be a Defender with a Disco interior and gadgets - heated steering wheel mmmmmmmmm
Post #280530 8th Nov 2013 10:43am
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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481

 2016 Defender 130 Puma 2.2 HCPU Santorini Black
My 130 started to whine and had loads of slack in the drivetrain...... took it into one dealer and they replaced a swivel seal under extended warranty. Said the rest was fine. I took it for another opinion.

Took it to a dealer who knows Defenders and more importantly understands the issues. Call today to say they are replacing output shaft, transfer box, new rear diff, all half shafts. They are also fixing the water leak, fitting a new front bumper and painting the windscreen surround and both bulkhead brackets.

While they have the box out, I am wondering if I should ask for the clutch to be done? 39k miles.

Discuss ! 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #540472 15th Jun 2016 4:28pm
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LoveTheMud



Member Since: 19 Feb 2015
Location: Weybridge Surrey & Pontefract West Yorkshire
Posts: 411

United Kingdom 2014 Defender 90 Puma 2.2 XS CSW Santorini Black
Thats a huge difference in stealer coverage... PM me the dealership details as I may use them in future since I have hatred for my local one...
Post #540477 15th Jun 2016 4:40pm
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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481

 2016 Defender 130 Puma 2.2 HCPU Santorini Black
Might be a bit far....

Chipperfield LR, Herts 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #540478 15th Jun 2016 4:41pm
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