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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Gearbox is out and on the deck
Well after travelling up to Harrogate show Friday my gearbox decided it didn't want to play anymore and basically has gone clunky in every gear over than fifth Neutral

So after a long drive home Sunday after noon well 190miles in fifth Monday morning I set about taking it out , by 2 pm it was on the floor and that's where left it as I had to go to work

Well today I went back and drained the oil to find a caramelised coloured oil not black and not metallic very puzzling Rolling Eyes

Also while I was there I played about with the input shaft on the clutch end and there seems to be a fair bit of play well up down movement which makes me think the bearing has gone but I will not know for sure until the 3/6 as its of to ashcrofts to find out wether it can be repaired Confused

So what happens if it can't looks like I will be looking for a gearbox that can take the power/torque that I can make fit ? Shocked


Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #237788 22nd May 2013 4:04pm
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borderterrier



Member Since: 09 Dec 2011
Location: Surrey
Posts: 1677

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Aintree Green
How does the standard gearbox cope with the increased torque released with remap?
Post #237799 22nd May 2013 4:43pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Well as my box is the 3.2 box a standard 2.2/2.4 box won't fit
A standard box will take the extra torque from a remap as most tuners will have allowed the max torque the box is capable of in there maps allowing some sort of safety barrier Thumbs Up

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #237804 22nd May 2013 4:51pm
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j77nge



Member Since: 24 Jan 2013
Location: Gateshead
Posts: 13

United Kingdom 
hope you get it fixed with minimal cost.

it was good to talk to you on sunday.
Post #237807 22nd May 2013 4:58pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
No problem mate thanks Thumbs Up was nice to meet a few people

People have to remember the MT 82 is fitted to mustangs although they don't have much luck with it lol

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #237811 22nd May 2013 5:15pm
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JeremyJ



Member Since: 16 Nov 2011
Location: Aylesbury
Posts: 1758

United Kingdom 
Have any of the Mustang boys come up with a stronger box?
Post #237821 22nd May 2013 5:54pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
I can't find anything so far Thumbs Up still looking though 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #237822 22nd May 2013 5:55pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8063

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
sorry to hear about the box. if its a 3.2 box it should be good for it, right oil level? bearings? Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #237850 22nd May 2013 8:02pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
It's ok JST I think it's bearing we will see when ashcrofts open it up in a couple of weeks Thumbs Up


Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #237851 22nd May 2013 8:03pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Well I have got my self a spare box along with a complete transit lol Whistle

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #238053 23rd May 2013 4:13pm
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JeremyJ



Member Since: 16 Nov 2011
Location: Aylesbury
Posts: 1758

United Kingdom 
Thats one way of doing it!

Does that mean you'll have a spare 3.2 for sale?!
Post #238055 23rd May 2013 4:17pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Possibly Whistle although may build another car and sell the car on ? Thumbs Up

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #238091 23rd May 2013 6:05pm
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vito115



Member Since: 29 Aug 2012
Location: kent
Posts: 29

What is the difference between the 3.2 & 2.2 gearbox ?
Post #238522 25th May 2013 10:21am
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Bell housing is different I'm lead to believe to take a bigger clutch nd fly wheel ?

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #238570 25th May 2013 7:27pm
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landybehr



Member Since: 17 Apr 2013
Location: -D-
Posts: 173

and internals are the very same with the 2.4/2.2 <> 3.2 gearboxes?


(BTW: makes me wonder, how the Mustang guys would live with "my" gearbox (i.e. 2.2 Puma). They have a sports car, ought to shift gears as fast as LuckyLuke shooting.
Post #238643 26th May 2013 7:58am
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