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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
She is coming on chaps... new recored rad! Clutch master and slave refurbed with new seals etc. Brake servo refurbished. Takes ages when it's this detailed but very enjoyable.


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Gearbox, checked, new seals, bearings etc...


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Parts prepped by me (of course to make sure 🤣) then zinc coated, powder coated etc


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Last edited by Zagato on 30th Jun 2024 10:59am. Edited 3 times in total
Post #1038764 30th Jun 2024 10:16am
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
More bits ready to go on...


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Correct jubilee clips as per original now painted red as per original plus new hoses and stainless steel cooling pipes...


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Dash board now complete apart from a NOS SAAB Sport&Rally rev counter arriving soon.


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Other angle...

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Last edited by Zagato on 30th Jun 2024 11:10am. Edited 2 times in total
Post #1038766 30th Jun 2024 10:38am
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lohr500



Member Since: 14 Sep 2014
Location: Skipton
Posts: 1317

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Santorini Black
Looking fantastic.
She will be better than when she left the factory.
And all the care and time you have put into the preparation will pay off in terms of long term protection against the elements.
Post #1038767 30th Jun 2024 10:42am
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Rashers



Member Since: 21 Jun 2015
Location: Norfolk
Posts: 3508

United Kingdom 2014 Defender 110 Puma 2.2 USW Corris Grey
You are making a proper job of that, Zagato. The work looks stunning Thumbs Up
Post #1038778 30th Jun 2024 1:06pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
Thanks for the comments.

The original engine (FORD Taunus V4) needed boring out from a 1.5 so it's was a good excuse to bore it out to 1740cc, new pistons etc and a larger carb. It should now kick out a whopping 100hp from 65 Rolling with laughter but this was actually the first level for the rally cars of the period. It has been ported, sports exhaust etc already present etc. Gives a bit more grunt off the lights to keep up with modern traffic.


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Rare inlet manifold being ported.


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Juicy bits


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New bits... larger pistons.


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Last edited by Zagato on 30th Jun 2024 4:55pm. Edited 4 times in total
Post #1038792 30th Jun 2024 4:41pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5183

United Kingdom 
looking more like a car again Thumbs Up

Level of detail is amazing! Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #1038794 30th Jun 2024 4:46pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
Thanks Procta, yes EVERY nut and bolt etc.


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Post #1038797 30th Jun 2024 4:54pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10782

England 
wow as said amazing detail, above and beyond Bow down

Love the twin choke Webber, reminded me when i put one on my 2.0 pinto engine, o happy days Very Happy 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1038913 1st Jul 2024 8:41pm
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Moo



Member Since: 01 Oct 2021
Location: UK
Posts: 1399

Ukraine 
Those V4s sound really good. Thumbs Up Eiger Grey MY23 D250 SE with bits. Known as Noddy.
Post #1038917 1st Jul 2024 9:52pm
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Gareth



Member Since: 12 Dec 2011
Location: Woodford
Posts: 1107

England 
I remember going with my late grandad in 1971 to collect his brand new Saab 96, from JCT600 near Yeadon in Leeds. I was age 6. It was white, with green velour interior. I can remember being fascinated by the way the bonnet opened, and column change gears! 2021 Defender 110 X-Dynamic HSE D300 MHEV
1966 S2a 109 aka Betsy
Post #1038921 2nd Jul 2024 6:08am
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
And the freewheel Gareth, great fun Very Happy

Busy month for undersealing Defenders at work so little done apart refurbing the master cylinder and prepping the wings ready for paint (my sprayer had to move premises in between my job!). Also bought a NOS SAAB Sport&Rally accessory rev counter.


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Post #1042893 16th Aug 2024 8:24am
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
My sprayer had problems, had to move to new premises etc BUT has started on my other panels again with me doing the prep work for him.


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Post #1051255 10th Nov 2024 5:52pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
I can get the back end done now...


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Production in the 1970's


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Post #1051256 10th Nov 2024 5:57pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
My engine is also finally being built. It's gone from the standard Ford Taunus V4 1500cc with 65BHP to 1740cc with 100bhp which was the first works SAAB rally oversize bore size.


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Post #1051257 10th Nov 2024 6:01pm
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Rashers



Member Since: 21 Jun 2015
Location: Norfolk
Posts: 3508

United Kingdom 2014 Defender 110 Puma 2.2 USW Corris Grey
That is a stunning restoration, Zagato Bow down
Post #1051275 10th Nov 2024 8:58pm
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