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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
Td5 misfire
Hi my 2004 td5 has started with a cold start misfire with white smoke if you start it and let it tick over its fine or give it lots of throttle its fine is seen to be just above tick over to about 2000 rpm have change the injector loom,glow plugs and cleaned all oil from the red plug, also changed the injector seals to original, the only fault codes that come up are dtc vehicle speed outside bounds for cruise (were fitted) active and 160 can error fault active. Any help on were to look next would be appreciated.
Post #998679 5th Jul 2023 8:20am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Ok so white smoke at startup in my TD5 was the head gasket. It was an incredibly subtle when the gasket was inspected but there was a minor track between the cylinder and oil gallery.

What does the white smoke smell like? Oily?

My TD5 smelt pretty bad, but cleared up as the engine got to temperature. It only happened on a cold start after sitting for a hours.

Ok. sorry for the potentially bad news. Rolling Eyes
Post #998691 5th Jul 2023 9:42am
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Mini Landie



Member Since: 23 Sep 2015
Location: Basingstoke Massiff
Posts: 159

United Kingdom 2003 Defender 90 Td5 HT Belize Green
I think I had white smoke some time ago. I took out the EGR valve and replaced it with a regular ol' straight piece. You can find kits online. Might do the trick for ya. 2003 90 TD5 Hardtop
Post #998762 5th Jul 2023 6:41pm
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adseybear



Member Since: 08 Oct 2009
Location: Vancouver, Canada
Posts: 260

Canada 
Could also be an injector on the way out 2003 Defender 90 Td5 CSW Belize Green - "Betty"
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Post #999146 8th Jul 2023 2:53am
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5164

United Kingdom 
Fuel pump could be starting to fail too, Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #999275 8th Jul 2023 11:42pm
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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
Have now tested the pump pressure and it's good , replaced the crank sensor and no improvement but now getting a crank sensor fault
Post #999817 12th Jul 2023 6:13pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5164

United Kingdom 
the crank sensor loom can go faulty mind, and cheap sensors are rubbish Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #999820 12th Jul 2023 6:42pm
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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
It's a Hella was hoping that it was a quality make.
Post #999821 12th Jul 2023 6:46pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5164

United Kingdom 
you got to buy the genuine stuff sadly. They cost a bomb sadly. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #999827 12th Jul 2023 8:21pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
You can roll the dice on a second hand LR sensor. I did. All good.
Post #999828 12th Jul 2023 8:32pm
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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
Had no fault logged with the old sensor installed
Post #999829 12th Jul 2023 8:48pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5164

United Kingdom 
its not the crank senor then, it might be worth checking the fuel pump relay to see how that is connection wise. I replaced mine for the sake for a £10, when i was having the same trouble. Thumbs Up
Also banging in some decent Diesel injector treatment wont hurt either, Doing the cheap hits 1st, Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #1000347 16th Jul 2023 1:40am
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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
Have now swapped the relays with good ones from a other defender, and added some diesel treatment, when the codes are read it's a can fault that comes up
Post #1000508 17th Jul 2023 11:47am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Ignore the CAN fault. There’s no CAN network in it. What tool are you using? Can you look at cylinder balance? How did you set the injectors up? Does it only misfire at start after sitting? Any diesel in the oil? Loosing any coolant? What fuel map is on it?
Post #1000534 17th Jul 2023 2:15pm
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dhep72



Member Since: 24 Apr 2023
Location: scotland
Posts: 7

United Kingdom 2004 Defender 90 Td5 HT Caledonian Blue
using a Launch CRP919X, cylinder balance is fine, set the injectors up screwed all the way down and back one turn, only misfires on a cold start up or if its been sitting for about a couple of hours only from about just above tick over to about 2000rpm whitish grey like unburned fuel occasionally it will start with no problems at all, some times it takes a few turn to start but mostly it starts straight up. no diesel in the oil, not losing any coolant and its a standard map.
Post #1000538 17th Jul 2023 2:30pm
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