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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5857

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I use a piece of old carpet when lying under the car or folded up when kneeling down.

A fair few parts to come off to replace a diff.
Can you just remove the brake disc assembly and leave the swivels in place when removing the half shafts? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #990140 24th Apr 2023 8:35am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Quote:
I use a piece of old carpet when lying under the car or folded up when kneeling down.

A fair few parts to come off to replace a diff.
Can you just remove the brake disc assembly and leave the swivels in place when removing the half shafts?


Well I have just found this https://garagefloorsdirect.co.uk/product/c...avy-items/ - Not as rugged as the Oz mats but would work.

There are two ways to replace the diff. The first is to undo the 12 point bolts that hold the swivel onto the axle and pull the entire assembly out enough to disengage the half shafts from the diff. The second is to remove the calipers, hubs, stub axles, CVs and half shafts out.

The first is great if it is only the diff you want to change. The second way is more involved but good if you want to check seals, bearings and replace bits.
Post #990141 24th Apr 2023 8:46am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5857

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Cheers. I was browsing winchester gears the other day for the options on diffs/shafts etc and wasn't sure on the best way to replace.
A few choices;
myself
garage
or a complete axle ready to drop in. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #990152 24th Apr 2023 9:55am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Lanoguard experience
Just posted this in another thread, but thought I should put it in here as well.

Quote:
My experience of Lanoguard - 2 years on.

This is based on 24 months of use on both my Defender (Miffy) and Freelander2 (Phoebe), both are used regularly and all year round. These are not occasional use weekend vehicles and that is stated for context, they are used regularly and in all weathers and conditions. Trust me when I say we get them all here in Wales... Rolling Eyes Additionally I have used other more traditional chassis treatments over many years, including Waxoyl, Tetroseal, Dinitrol and engine oil.

Experience

Lanoguard is a super easy product to apply, so much much easier than the age old traditional Waxoyl style chassis treatment, especially within the chassis. Unlike Waxoyl, Lanoguard does not require warming up, but it does help. The constant to-ing and fro-ing with super heated wax and the time delayed effectiveness of the spraying nozzle as the wax cools. No need for an air compressor. It is a pain but consider it a life skill Rolling Eyes I do like how easy Lanoguard is to apply and as such it is a DIYers dream chassis treatment.

As a personal preference I would prefer a black chassis and the weird greedy-brown tinge is a bit meh! but I can live with that and reputedly the addition of liquid Kiwi boot polish works as a colouring. I have not tried it yet.

The slight sheep whiff is not a problem and it dissipates relatively quickly.

Lanoguard goes a long way... 2 litres is enough to do both of my Land Rovers, whereas to Waxoyl just Miffy will take a 5L tin. Cost of a 2L refill of Lanoguard is £56 and a 5L refill of Waxoyl is £36.


But...

Lanoguard appears to wear off much much much much quicker than other traditional treatments, especially in higher impact areas like wheel arches and suspension components. My experience so far is that Lanoguard is at best a 12 month repeat application and preferably before winter begins. It is not a spray and forget treatment. Regular top-up applications are essential bordering on critical for continued protection. This is undoubtedly due to the thinness of the application of Lanoguard. As such the price difference over two years between Lanoguard and Waxoyl will be fairly equal.

It does not "set" as completely, remaining tacky, as the traditional treatments and as such dust and dirt adheres to it making the chassis and components constantly filthy.

If Lanoguard is not completely used up after the first use it appears to grow some sort of mould, long strand-like filaments that block up the trigger filters and nozzle. At the end of the day it is an organic treatment and as such I do not think it should be kept long-term at ambient temperatures. My 2L bottle was kept in the garage at atmospheric temperatures. Perhaps this is a one-off experience but it did make the second application frustrating as the system kept blocking up. In some ways more frustrating than Waxoyl to be honest.


Conclusions

I think I will continue with Lanoguard for one more year and give the boot polish tinting a go, but I am considering using a different product in high impact areas, such as the wheel arches. Lanoguard just doesn't, in my experience, cope well in wheel arches or on suspension components within. It is however, excellent for getting in to blind spaces and inside the chassis or cross-members. Perhaps a two pronged approach is best here, Lanoguard in low impact areas and something else in high impact areas.
Post #990863 30th Apr 2023 9:23am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Well I had a few hours this afternoon to continue the dismantle of Miffy's bits and bobs. So off with the X-Deflex as that is in desperate need of a coat of paint. Brilliant bit of kit...

The photos look bad but it is mostly mud and surface rust. It will clean up well.


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The queer thing I noticed was that both the rear spring seats have bits missing to them. In fact I have never even heard of spring seats breaking like this...


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Huh...!? I guess I will have to replace those with something a little more.... complete... Weird...
Post #991690 6th May 2023 4:48pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Well since the diff still has not arrived and the paint I ordered last week also seems to have become lost...

So yesterday I decided to remove the little triangular panels behind the second row doors as they are scabby and I have had the new ones ready to fit for months now. Just waiting for a dry day to get the swapped over.


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Oh dear... C-pillars have both finally succumbed to the persistent pelting by road salt and dirt. Gutted.


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The hidden depths of Defender ownership laid bare :rofl: Surprised The sills and B-pillars are in great shape so I am thinking about just replacing the C-pillars. I think I can just buy these pillars and replace them. Have to say the DIY forum and YouTube how to's are not at all inspiring regarding fitment. I did read that that the pillars can be bolted to the sill or welded. Not sure if that is true or not mind.

Also the second row seat cross member has finally got to the stage that it needs replacing and... blimey then there is the rear cross member that I have been babying along for a decade has sprung a line of holes. The holes appear to be along the weld lines which is irritating...


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Soooooooooooooo... What next.... Can anyone say full chassis rebuild Surprised:rofl::rofl::rofl::rofl::rofl::rofl::rofl: The rest of the chassis looks great so I am currently thinking a rear cross member, mid cross member and C-pillars...

Oh Miffy what are you doing to me... :rolleyes:

Has anyone done their own C-pillars before?
Post #991828 8th May 2023 11:51am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5857

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I've not done C-Pillars but have done the mid cross member.

I have debated removing those triangle sections on mine, but not yet taken the leap.

My rear x-member went in about the same place. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #991834 8th May 2023 1:06pm
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BuckBlu110



Member Since: 19 Apr 2014
Location: in the pub
Posts: 714

United Kingdom 1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue
I’ve replaced the c pillars on mine, it wasn’t too bad. If you’re ok with cutting and welding metal, then you should find it fairly straightforward.
Start by drilling out the rivets down the side of the tub.
The pillars are spot welded on to the sill (was on mine at least) so a spot weld drill bit will help here massively.
Once they’re drilled out and the two bolts that go through the seat box/floor are removed, they should be loose (there may be more fittings but can’t remember off the top of my head.
I replaced the two square sections of the floor/ seat box that those bolts go through as mine were ripe. This made extraction much easier. If your doing the mid crossmember too, then it might be best to remove the whole floor to allow better access to everything.
Also make sure you take measurements all round before you take the pillars out so you don’t end up spending the rest of your life trying to get the rest of the body to line up.
I took measurements at the top and bottom between the c pillars, between the c and b pillars and between the c pillars and rear of the tub.
I probably welded them more than I needed to as I did all mating faces that touch the sill, but I think if you weld at least as much as the spot welds held then you can’t got far wrong.
Im sure I followed a guide on the web but can’t for the life of me think where I found it.
On refitting of the triangle pieces and pillars, I also took the opportunity to put a thin piece of rubber to act as a barrier between the pillar and panels, and dipped my rivets in duralac paste to keep that nasty corrosion bug at bay.
Good luck, it looks more daunting than it actually is and dare I say it, easier than a rear xmember.
Post #991916 9th May 2023 8:46am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
excossack wrote:
I've not done C-Pillars but have done the mid cross member.

I have debated removing those triangle sections on mine, but not yet taken the leap.

My rear x-member went in about the same place.


It is remarkably irritating that the only bits that have rusted through are those that you cannot protect. The rest of the crossmember is solid.

I think those triangular panels hide many sins and are often forgotten about. I am guilty of it. Plenty of attention to the main chassis, but the bits behind the dinky panel, not so much. I think it would be a good policy for any 110 owner to take that panel off (it is not difficult), clean it and slather the whole area in waxy/dintrol Rolling Eyes

It also adds a lot of weight to fitting the full Gwyn Lewis mud shield kits as it is the constant barrage of dirty salty grime that causes this rusty failure. Thumbs Up
Post #991929 9th May 2023 10:23am
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
BuckBlu110 wrote:
I’ve replaced the c pillars on mine, it wasn’t too bad. If you’re ok with cutting and welding metal, then you should find it fairly straightforward.
Start by drilling out the rivets down the side of the tub.
The pillars are spot welded on to the sill (was on mine at least) so a spot weld drill bit will help here massively.
Once they’re drilled out and the two bolts that go through the seat box/floor are removed, they should be loose (there may be more fittings but can’t remember off the top of my head.
I replaced the two square sections of the floor/ seat box that those bolts go through as mine were ripe. This made extraction much easier. If your doing the mid crossmember too, then it might be best to remove the whole floor to allow better access to everything.
Also make sure you take measurements all round before you take the pillars out so you don’t end up spending the rest of your life trying to get the rest of the body to line up.
I took measurements at the top and bottom between the c pillars, between the c and b pillars and between the c pillars and rear of the tub.
I probably welded them more than I needed to as I did all mating faces that touch the sill, but I think if you weld at least as much as the spot welds held then you can’t got far wrong.
Im sure I followed a guide on the web but can’t for the life of me think where I found it.
On refitting of the triangle pieces and pillars, I also took the opportunity to put a thin piece of rubber to act as a barrier between the pillar and panels, and dipped my rivets in duralac paste to keep that nasty corrosion bug at bay.
Good luck, it looks more daunting than it actually is and dare I say it, easier than a rear xmember.


Marvellous reply. Many thanks. I can weld, but have no welder anymore... I am going to ask around to see if anyone has a small mig I can borrow for the job... Possibly even the rear cross member although that is not critical at the moment.

Spot welded you say? I am going to have to have a much closer look and see whether mine are as well. I couldn't see much in the way of lines of weld over he weekend.

From what I can see, there are two reputable sellers of C posts:

YRM:

Full post https://yrmit.co.uk/product/lhs-full-c-pos...or-5-door/

Repair panel https://yrmit.co.uk/product/rhs-c-post-45-...or-5-door/

and

SP: https://www.sp-4x4.com/PAIR_82x35x20_10KG_p/lr732n-s.htm


The YRM repair panel has piqued my interest. Might be a good alternative. Very Happy Still need a welder mind Rolling Eyes
Post #991933 9th May 2023 10:35am
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BuckBlu110



Member Since: 19 Apr 2014
Location: in the pub
Posts: 714

United Kingdom 1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue
YRM are who supplied mine, great service, and rapid delivery. Come to think of it, the tutorial I followed may have been on their website.
Edit: It appears that the tutorial is no longer there Embarassed


Last edited by BuckBlu110 on 9th May 2023 12:41pm. Edited 1 time in total
Post #991945 9th May 2023 12:30pm
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TexasRover



Member Since: 24 Nov 2022
Location: Paris
Posts: 1089

France 2002 Defender 110 Td5 DCPU Chawton White
geobloke wrote:
excossack wrote:
I've not done C-Pillars but have done the mid cross member.

I have debated removing those triangle sections on mine, but not yet taken the leap.

My rear x-member went in about the same place.


It is remarkably irritating that the only bits that have rusted through are those that you cannot protect. The rest of the crossmember is solid.

I think those triangular panels hide many sins and are often forgotten about. I am guilty of it. Plenty of attention to the main chassis, but the bits behind the dinky panel, not so much. I think it would be a good policy for any 110 owner to take that panel off (it is not difficult), clean it and slather the whole area in waxy/dintrol Rolling Eyes

It also adds a lot of weight to fitting the full Gwyn Lewis mud shield kits as it is the constant barrage of dirty salty grime that causes this rusty failure. Thumbs Up


The sin is not to regularly wash your car, and I don't mean soap and polish, I mean pressure wash everthing that collects mud. We like mud, but it locks in water, a simple washdown will keep the steel dry. Obviously the next step is to waxoil it regularly also.
Post #991947 9th May 2023 12:33pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
Well it turns out garages that repair vehicles (as in anything other than servicing and MOTs) are becoming far and few between. But, I have found a peach of a garage to do the C-posts and rear cross-member on Miffy. Yes I have to wait a few months for a space, but it will be worth it and the rot in Miffy won't get much worse in that time. Hey-ho.

So, this weekend it is going to be chassis washing and scrubbing and I will have some time to prep the cross member and C-posts with some paint.

So the question is how to best prep galvanised metal for paint. I have never done it, but I know some of you lot have.

I have heard that white vinegar is a good pre-prep for galv...?!
Post #992399 12th May 2023 3:11pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
T-wash, primer and top coats of your choice. You can see how I did my galvanised bumper here:

https://www.defender2.net/forum/post729132.html#729132 Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #992400 12th May 2023 3:17pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410

United Kingdom 
LRA I knew it would be you that replied Rolling Eyes Rolling with laughter Much appreciated gent Thumbs Up
Post #992401 12th May 2023 3:21pm
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