Home > Maintenance & Modifications > A day in the life of Miffy the 110... |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Well I have just found this https://garagefloorsdirect.co.uk/product/c...avy-items/ - Not as rugged as the Oz mats but would work. There are two ways to replace the diff. The first is to undo the 12 point bolts that hold the swivel onto the axle and pull the entire assembly out enough to disengage the half shafts from the diff. The second is to remove the calipers, hubs, stub axles, CVs and half shafts out. The first is great if it is only the diff you want to change. The second way is more involved but good if you want to check seals, bearings and replace bits. |
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24th Apr 2023 8:46am |
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excossack Member Since: 22 Feb 2012 Location: North West Posts: 5857 |
Cheers. I was browsing winchester gears the other day for the options on diffs/shafts etc and wasn't sure on the best way to replace.
A few choices; myself garage or a complete axle ready to drop in. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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24th Apr 2023 9:55am |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Just posted this in another thread, but thought I should put it in here as well.
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30th Apr 2023 9:23am |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Well I had a few hours this afternoon to continue the dismantle of Miffy's bits and bobs. So off with the X-Deflex as that is in desperate need of a coat of paint. Brilliant bit of kit...
The photos look bad but it is mostly mud and surface rust. It will clean up well. Click image to enlarge Click image to enlarge Click image to enlarge The queer thing I noticed was that both the rear spring seats have bits missing to them. In fact I have never even heard of spring seats breaking like this... Click image to enlarge Click image to enlarge Huh...!? I guess I will have to replace those with something a little more.... complete... Weird... |
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6th May 2023 4:48pm |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Well since the diff still has not arrived and the paint I ordered last week also seems to have become lost...
So yesterday I decided to remove the little triangular panels behind the second row doors as they are scabby and I have had the new ones ready to fit for months now. Just waiting for a dry day to get the swapped over. Click image to enlarge Click image to enlarge Oh dear... C-pillars have both finally succumbed to the persistent pelting by road salt and dirt. Gutted. Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge The hidden depths of Defender ownership laid bare :rofl: The sills and B-pillars are in great shape so I am thinking about just replacing the C-pillars. I think I can just buy these pillars and replace them. Have to say the DIY forum and YouTube how to's are not at all inspiring regarding fitment. I did read that that the pillars can be bolted to the sill or welded. Not sure if that is true or not mind. Also the second row seat cross member has finally got to the stage that it needs replacing and... blimey then there is the rear cross member that I have been babying along for a decade has sprung a line of holes. The holes appear to be along the weld lines which is irritating... Click image to enlarge Click image to enlarge Click image to enlarge Soooooooooooooo... What next.... Can anyone say full chassis rebuild :rofl::rofl::rofl::rofl::rofl::rofl::rofl: The rest of the chassis looks great so I am currently thinking a rear cross member, mid cross member and C-pillars... Oh Miffy what are you doing to me... :rolleyes: Has anyone done their own C-pillars before? |
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8th May 2023 11:51am |
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excossack Member Since: 22 Feb 2012 Location: North West Posts: 5857 |
I've not done C-Pillars but have done the mid cross member.
I have debated removing those triangle sections on mine, but not yet taken the leap. My rear x-member went in about the same place. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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8th May 2023 1:06pm |
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BuckBlu110 Member Since: 19 Apr 2014 Location: in the pub Posts: 714 |
I’ve replaced the c pillars on mine, it wasn’t too bad. If you’re ok with cutting and welding metal, then you should find it fairly straightforward.
Start by drilling out the rivets down the side of the tub. The pillars are spot welded on to the sill (was on mine at least) so a spot weld drill bit will help here massively. Once they’re drilled out and the two bolts that go through the seat box/floor are removed, they should be loose (there may be more fittings but can’t remember off the top of my head. I replaced the two square sections of the floor/ seat box that those bolts go through as mine were ripe. This made extraction much easier. If your doing the mid crossmember too, then it might be best to remove the whole floor to allow better access to everything. Also make sure you take measurements all round before you take the pillars out so you don’t end up spending the rest of your life trying to get the rest of the body to line up. I took measurements at the top and bottom between the c pillars, between the c and b pillars and between the c pillars and rear of the tub. I probably welded them more than I needed to as I did all mating faces that touch the sill, but I think if you weld at least as much as the spot welds held then you can’t got far wrong. Im sure I followed a guide on the web but can’t for the life of me think where I found it. On refitting of the triangle pieces and pillars, I also took the opportunity to put a thin piece of rubber to act as a barrier between the pillar and panels, and dipped my rivets in duralac paste to keep that nasty corrosion bug at bay. Good luck, it looks more daunting than it actually is and dare I say it, easier than a rear xmember. |
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9th May 2023 8:46am |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
It is remarkably irritating that the only bits that have rusted through are those that you cannot protect. The rest of the crossmember is solid. I think those triangular panels hide many sins and are often forgotten about. I am guilty of it. Plenty of attention to the main chassis, but the bits behind the dinky panel, not so much. I think it would be a good policy for any 110 owner to take that panel off (it is not difficult), clean it and slather the whole area in waxy/dintrol It also adds a lot of weight to fitting the full Gwyn Lewis mud shield kits as it is the constant barrage of dirty salty grime that causes this rusty failure. |
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9th May 2023 10:23am |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Marvellous reply. Many thanks. I can weld, but have no welder anymore... I am going to ask around to see if anyone has a small mig I can borrow for the job... Possibly even the rear cross member although that is not critical at the moment. Spot welded you say? I am going to have to have a much closer look and see whether mine are as well. I couldn't see much in the way of lines of weld over he weekend. From what I can see, there are two reputable sellers of C posts: YRM: Full post https://yrmit.co.uk/product/lhs-full-c-pos...or-5-door/ Repair panel https://yrmit.co.uk/product/rhs-c-post-45-...or-5-door/ and SP: https://www.sp-4x4.com/PAIR_82x35x20_10KG_p/lr732n-s.htm The YRM repair panel has piqued my interest. Might be a good alternative. Still need a welder mind |
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9th May 2023 10:35am |
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BuckBlu110 Member Since: 19 Apr 2014 Location: in the pub Posts: 714 |
YRM are who supplied mine, great service, and rapid delivery. Come to think of it, the tutorial I followed may have been on their website.
Edit: It appears that the tutorial is no longer there Last edited by BuckBlu110 on 9th May 2023 12:41pm. Edited 1 time in total |
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9th May 2023 12:30pm |
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TexasRover Member Since: 24 Nov 2022 Location: Paris Posts: 1089 |
The sin is not to regularly wash your car, and I don't mean soap and polish, I mean pressure wash everthing that collects mud. We like mud, but it locks in water, a simple washdown will keep the steel dry. Obviously the next step is to waxoil it regularly also. |
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9th May 2023 12:33pm |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Well it turns out garages that repair vehicles (as in anything other than servicing and MOTs) are becoming far and few between. But, I have found a peach of a garage to do the C-posts and rear cross-member on Miffy. Yes I have to wait a few months for a space, but it will be worth it and the rot in Miffy won't get much worse in that time. Hey-ho.
So, this weekend it is going to be chassis washing and scrubbing and I will have some time to prep the cross member and C-posts with some paint. So the question is how to best prep galvanised metal for paint. I have never done it, but I know some of you lot have. I have heard that white vinegar is a good pre-prep for galv...?! |
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12th May 2023 3:11pm |
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LandRoverAnorak Member Since: 17 Jul 2011 Location: Surrey Posts: 11324 |
T-wash, primer and top coats of your choice. You can see how I did my galvanised bumper here:
https://www.defender2.net/forum/post729132.html#729132 Darren 110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak "You came in that thing? You're braver than I thought!" - Princess Leia |
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12th May 2023 3:17pm |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
LRA I knew it would be you that replied Much appreciated gent
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12th May 2023 3:21pm |
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