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The Boy



Member Since: 28 Aug 2008
Location: East Northants
Posts: 1459

United Kingdom 2009 Defender 110 Puma 2.4 XS CSW Rimini Red
Re: BAS remap interface customers who wish for this option.
landydubai wrote:
Yes I wanted the option paid and installed in 45 minutes ERG closed

Thanks Pete will let you know how things go


Me too Thumbs Up
Post #47861 8th Dec 2010 7:24pm
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Peter Td4



Member Since: 23 Oct 2010
Location: Antwerp, Belgium
Posts: 228

Belgium 2008 Defender 110 Puma 2.4 HCPU Santorini Black
Hi Pete,

How about Windows 7 Question

bell-auto-services wrote:


It as said can be used in the various MAC applications that imitate windows including vmware, or its used on a genuine windoes XP/Vista 32bit pc.

Pete
 Peter,

Defender 110 StaWa - Td5
Defender 110 HCPU - Puma
Defender 90 Soft Top - Td5
Post #47876 8th Dec 2010 8:39pm
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dm_td5



Member Since: 20 Jul 2008
Location: Arnhem Land
Posts: 609

Australia 2008 Defender 110 Puma 2.4 SW Zermatt Silver
bell-auto-services wrote:
dm_td5 wrote:
Pete,

What happens to the exhaust side of the EGR line will the heat exchanger or that side of the EGR valve soot up or anything if a blank or restrictor plate isn't installed?

Also will this upgrade also stop the valve cycling on engine shutdown? (the 5 clunks)


The heat exchanger should not collect that much dirt as their is no through flow of gas going into it, It will of course get some in but i cant see it being a problem not fitting a plate providing the egr valve can stay mechaniclly shut as its told to.

The exgrc-max-num-cleaning-cyc-map or in English the Number of valve open/close cycles is still set to 5 and has no real need for modification. The cycle cleaning operation depends on many things including a temprature interpolation flag, but i suppose i could tell it not to run a clean cycle also at the same time with no real extra effort needed.

The problem with doing that is it may in some cases pop up an antisticking strategy fault which is another bucket of worms to attend to.

Eventually we will let public the TOTAL egr removal, electrical and mechanical but we are still working on a user friendly removal kit and with many cars under warranty removing all the gubbings is a little obvious to the dealers so it will be one for the future.


Pete

Thanks Pete, sounds good.

As for warranty issues... I think you could replace the entire engine with a TDV8 and I know of one dealer that wouldn't realise. I don't think they even know how to lift the bonnet! About all they seem to be good at is not doing anything.

Oh and any word on a Mac OS X interface for the BAS unit?? 110 2.4TDCi
110 300Tdi

LROCV ::: AULRO.com
Post #47892 8th Dec 2010 9:27pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Yes you are probabally correct, some dealers may not even realise lol..


re the real MAC software, I do keep asking the software creators for a propper mac version but ive nothing as yet Sad

PeterTD4, ive used it on my Win7 32bit in the office to test it and all was ok on the short tests i did.




Pete
Post #47897 8th Dec 2010 9:44pm
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szracer



Member Since: 10 Oct 2010
Location: Cotswolds
Posts: 356

England 2010 Defender 110 Puma 2.4 USW Stornoway Grey
Re: EGR closed tuning upgrade available at BAS & IRB
Thanks for the speedy service, Pete. I would have uploaded the new remap tonight, except my local village garage managed to start on my damper and spring swap at 4pm, meaning I wasted an entire day, and can't pick the 110 up until tomorrow.
Banging Head

Anyway, just wondering....I've generally (like most others) been very happy with my BAS remap so far. Much improved driveability and smoothness. And not being limited to 86mph is good for the odd motorway blast (in Germany of course, officer... Whistle )

Only 'glitches' are a noticeable flat spot when accelerating in third gear and fourth gear, on slight hills, sometimes. almost feels like the engine is 'pulling back' slightly. Like it's not breathing correctly. Only very subtle. Could this have been the EGR Valve?

Just curious.


bell-auto-services wrote:
As many of you know, the EGR on the Puma and on many LandRovers can cause some weird and wonderful faults when the car is in standard or tuned form and most end up getting blanked of where possibile.

In some cases this is down to the EGR actuation speed or a mechanical error on some cars causing these weird glitches. Most seem to be caused on the latest LR software update with a very few people on the older software suffering or as saif a failing egr valve.
.
 
2010 110 XS USW (the slow one)
1960 Alfa Romeo Giulietta SZ (the fast one)
2005 Ducati ST3
1954 Sunbeam S8
Post #47912 8th Dec 2010 10:53pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Hi
In theory yes any flat spot felt could be egr related for sure but some other things are a possibile cause also. The egr as you will see in a picture below which is just one many of the maps related, its open depending on rpm and demanded torque. Ive removed the demanded torque scale from the picture for my tuning security but you can see the rpm scale and the output of the egr in % shown in the main map in blue.

As you will see when the car it at a low rpm and low demanded torque request "Left side=low demand Right side=High demand" the egr valve is open a lot EG @ 800rpm and 0 demanded torque its 85% open.

As you pedal/accellerate the car and demand more torque and the revs build the egr should start to close as you see from the map, and be fully closed in this maps case at 3500rpm. In some cases the actuation speed V the speed you demand torque and the demanded ammount especially when tuned for more lower down torque or worked hard in gears means the weak "in my option" valve can not meet demand the car needs.

Their is more than one map for the egr valves depending on the cars situation at the time and a few more that are related this is just a example to try and put reasoning behind what we have found on many cars egr valves.

As seen in the picture the % of valve open drops of quite rapidly at in this case from 3000rpm and some as soon as 2800, this closure is also felt in some cases as a surge or flat spot as the gas is re routed into the turbo when the egr is shutting or shut.

As with most cars, generally egr blanking does improve driveability and in some cases economy which is why so many people blank them. and of course when they fail open its a costly repair in a lot of cases which is parlty one of the reasons we looked hard to create a puma egr soloution that was not mechaniclly intrusive and could in most cases be delt with electronicly.

So yes, it may help you or at least i hope it does lol.

As always we will be continuning to make updates and changes to this soloution amongst others we are working on as we do with all our tuning, so any updates will be sent to customers that we feel will help them further. We dont do fit and forget, we always try to better what we have already done which is why the BAS interface is so well suited to what we do Mr. Green


Click image to enlarge



Pete


Last edited by bell-auto-services on 9th Dec 2010 12:09am. Edited 7 times in total
Post #47919 8th Dec 2010 11:30pm
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szracer



Member Since: 10 Oct 2010
Location: Cotswolds
Posts: 356

England 2010 Defender 110 Puma 2.4 USW Stornoway Grey
Cheers for the detailed (and speedy) reply, Pete. Bow down

Since the flat spot/hesitation I mentioned is, in one instance, infinitely repeatable - Happens in the same place on the same road, every day (on my way to drop my son off at school!), I should, tomorrow afternoon, be able to say for sure whether it was the EGR valve causing this particular phenomenon....

Fingers crossed. 
2010 110 XS USW (the slow one)
1960 Alfa Romeo Giulietta SZ (the fast one)
2005 Ducati ST3
1954 Sunbeam S8
Post #47922 8th Dec 2010 11:49pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
your welcome, ill cross my fingers also Smile

Give me a call or email if you can after you do the same school run tomorrow id be interested in your findings.


Pete
Post #47923 8th Dec 2010 11:52pm
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szracer



Member Since: 10 Oct 2010
Location: Cotswolds
Posts: 356

England 2010 Defender 110 Puma 2.4 USW Stornoway Grey
Hi Pete,

Well, got the 110 back from the local garage (complete with greasy fingerprints all over interior, and oil mark on seat... Evil or Very Mad ), and am off later on to pick up my son, so will give you a call afterwards with the verdict on the remap.

Have now uploaded the remap, but thought I'd scan for DTCs before I did. Got the following, which seem interesting:

P0404
P0100
P0234
P1103
P1402

Must admit, hadn't expected a 4 month old vehicle to have so many diagnostic codes up, but it is a Land Rover...

If I'm right, o404 an 1402 are EGR related? Hmmm...



bell-auto-services wrote:
your welcome, ill cross my fingers also Smile

Give me a call or email if you can after you do the same school run tomorrow id be interested in your findings.


Pete
 
2010 110 XS USW (the slow one)
1960 Alfa Romeo Giulietta SZ (the fast one)
2005 Ducati ST3
1954 Sunbeam S8
Post #47954 9th Dec 2010 1:14pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
szracer wrote:


P0404
P0100
P0234
P1103
P1402



https://files.me.com/daniele.gardellin/vbutqe Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

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Post #47967 9th Dec 2010 3:33pm
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landydubai



Member Since: 01 Sep 2010
Location: Dubai
Posts: 206

United Arab Emirates 2009 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Erg and BAS
Pete

Performed well today in the dunes Bow down Bow down Thumbs Up LandyDubai
Keep the shiny side up!

09 110 XS BAS remap
09 90 pick up BAS remap
08 D3 V8 G4 Spec
Bentley Speed GT 2009
G55 2003
Ford Raptor 2010 - new toy!
Post #47977 9th Dec 2010 5:01pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
szracer, the following will discript the codes for you.

P0404 - Exhaust gas recirculation control - circuit range/performance
P0100 - Air flow meter sensor malfunction - mass air flow 5 supply voltage faulty
P0234 - Turbo/supercharger overboost condition
P1103 - Mass air flow sensor in range but higher than expected
P1402 - Exhaust gas recirculation - metering orifice restricted/valve position sensor circuit

To be honest i would not worry to much about any of the above, unless the car is having problems.

The BAS interface reads tested and non tested DTC's in one menu which can make for confusion or un needed worry sometimes. and lead you to beleive you have a problem when you dont.


Pete
Post #48008 9th Dec 2010 8:53pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Re: Erg and BAS
landydubai wrote:
Pete

Performed well today in the dunes Bow down Bow down Thumbs Up


Cool Smile i say the picture of your car, i must say it looks very nice.


Pete
Post #48009 9th Dec 2010 8:54pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2233

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
info for all who are interested.

Ive been working on a 2007 110 today that had a permanent engine fault.

Luckley for me the fault was related to the egr valve and the air flow meter.

After some tests and monitoring the live data for EGR position when standard i found as id expect it open between 45 and 65% ish, i then applied the egr shut to the car and sure eniough the light went out and didnt come back Thumbs Up

However after the shut file was added we could very clearly see from the live that the valve was closed a lot more that standard helping with the driveability considerbly as we would expect, but for some reason at times it was not shutting correclty as we have seen on our test cars and was staying open slighlty, sometimes upto 15-20% at idle Sad, mostly this cars valve was doing as we damamded from it in the shut file but their is in this case something obviousley keeping it from fully closing even though we demand it to.

We will continue the developement on this car as its a perfect car to do it on with it been faulty already, and any EGR updates available will be given to the people who have this now as a free upgrade to what they have now.

On driving the car with the new shut file it was clearly better than with just the faulty valve which is our aim, i think in this case their is room for even more improvement and as said i will pass that on to my customers when its made. Thumbs Up


Pete


Last edited by bell-auto-services on 9th Dec 2010 9:18pm. Edited 6 times in total
Post #48017 9th Dec 2010 9:11pm
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szracer



Member Since: 10 Oct 2010
Location: Cotswolds
Posts: 356

England 2010 Defender 110 Puma 2.4 USW Stornoway Grey
Spoken to Pete today after my first EGR remap run, and have swapped some emails. Here's a synopsis:

The flat spot that I mentioned, seems to have gone (or is certainly a lot better) - And as Pete suggested, the car is still adjusting to the remap, so things will settle down further after some more runs. Smile Smile

The car feels much smoother to drive. Ironically, this makes it a tad less 'exciting' to drive - But think that's more a case of me learning to re-learn a copule of the gearshift points. Power delivery feels better without the hesitations.

A few more DTCs than before - But not too worried.

Looking forward to even more refinements going forward Smile 
2010 110 XS USW (the slow one)
1960 Alfa Romeo Giulietta SZ (the fast one)
2005 Ducati ST3
1954 Sunbeam S8
Post #48018 9th Dec 2010 9:13pm
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