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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10383

United Kingdom 
Great thread, I nearly went for a Series, though ended up with a very early 1985 90. The amount of bad plastic trim I'm dealing with on the bulkhead, I'm wishing I had have gone for a series Rolling Eyes

Keep it up Cool
Post #387865 12th Jan 2015 9:56pm
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PCA42



Member Since: 15 Jun 2014
Location: Church Stretton
Posts: 468

England 2008 Defender 110 Puma 2.4 DCPU Tonga Green
^ You still get that on a Series III Sad Laughing

Lovely work there, fantastic fabrication/welding skills Thumbs Up Pete

2010 Discovery 4 GS TDV6
1972 Series III 88" 2.25P
Post #387928 13th Jan 2015 12:03am
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
All the recent fabrication work is now primed and I've removed the props, axles and springs ready for refurbishment:

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #389946 18th Jan 2015 7:05pm
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Ellisboy



Member Since: 13 Oct 2013
Location: Deep South
Posts: 539

1998 Defender 90 300 Tdi CSW Epsom Green
Thumbs Up nice
Post #389996 18th Jan 2015 8:49pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
A couple of before and after pictures that I've edited together:

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #390590 20th Jan 2015 4:27pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
I made a start on the rear axle last weekend and got it back together today.

Drum backing plates degreased and de-rusted in a 10% solution of deox-c:

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Whole axle assembly stripped and primed with electrox:

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No significant signs on wear and nothing broken in the diff:

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A new pinion oil seal:

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Gasket between diff and axle casings:

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Oil seals on the hubs:

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And even the little felt washers on the ends of the half-shafts:

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The stub axles and bearings are all good and I replaced the hub lock nuts as the old ones had been done up and undone with a chisel by a previous owner:

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All back together and with a few oily handprints for good measure:

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #394631 31st Jan 2015 10:36pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Just about warm enough over the weekend to get a coat of epoxy mastic on the chassis and rear axle:

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #397013 8th Feb 2015 4:20pm
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Muddybigdog



Member Since: 11 Apr 2014
Location: Suffolk
Posts: 1026

United Kingdom 2007 Defender 90 Puma 2.4 XS CSW Zambezi Silver
Such a terrific thread, thank you for sharing, I am soooooo jealous, especially as I dont have the room or the talent. Jumped ship to reliability - Mitsubishi L200
Puma 90 XS - Sold
D3 - 2.7 S x2 (both Sold)
Freelander 2 HSE - Sold
Freelander 1 - Sold
Disco 2 - Sold
Post #397016 8th Feb 2015 4:39pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
The painting marathon seems to be nearing an end - and not a moment too soon! I now have the final coat of Tekaloid enamel on the chassis, rear axle and springs. I put a new pair of rear springs on along with new dampers, brake pipe brackets and U-bolts:

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Next in line is the front axle rebuild...

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #399416 16th Feb 2015 6:54pm
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Venomator



Member Since: 25 Aug 2014
Location: Peterborough
Posts: 2087

United Kingdom 
^ ^ ^
Would be a proper dream come true to have space, time and money to undertake a project like this... Mr. Green

Awesome work Miles and a fantastic looking truck you will end up with... Bow down
 Rog... Mr. Green
The GREEN One...


MY2016 Urban Truck Build Thread - http://www.defender2.net/forum/topic40548....al[/color]
Post #400596 20th Feb 2015 2:41pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Thanks Venomator - very kind of you to say!

It is a pleasure to have the space and disposable income to not have to cut corners. I could do with a bit more time though! Everything is taking ten times longer than expected, but there is no deadline so it can take as long as it takes to not need doing again for a while.

Looking forward to getting the front axle back on and being able to push the completed rolling chassis out into the Spring sunshine.
Post #400611 20th Feb 2015 3:41pm
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jomara



Member Since: 26 Oct 2009
Location: Lanarkshire
Posts: 1790

Scotland 2014 Defender 110 Puma 2.2 XS CSW Santorini Black
Looks amazing, you've done a fantastic job. I have always found that I allow 2-3 times the amount of time you think it will take Thumbs Up 2014 110 2.2TDCi XS Station wagon
1971 Bowler Tomcat 88 4.2 V8 Auto
2022 110 D250 XS Edition - Gone
2024 110 D250 X-Dynamic HSE
Post #400638 20th Feb 2015 5:06pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Not much time today but I did get the new Delphi Lockheed wheel cylinders, Mintex brake shoes and new springs fitted. I also cut off the old adjusters as one of the springs had broken and assembled some new ones with a dab of Loctite on the little screw that holds the cam on:

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #400838 21st Feb 2015 3:12pm
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bpman



Member Since: 21 May 2008
Location: Oslo
Posts: 8069

2008 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
I'm collecting a 88" series on Saturday ... a rolling restoration project, tax exempt, clean and straight in cream Thumbs Up

be ready for a trip around the plains at Easter
Post #402218 25th Feb 2015 9:23pm
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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481

 2016 Defender 130 Puma 2.2 HCPU Santorini Black
PCA42 wrote:
familymad wrote:

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Have done 8 k in the last 12 months in her. Couldn't part with it, just love them. The more rat look the better.


Is that on parabolics? Question Looks very high esp on 7.50s


Yup 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #402607 26th Feb 2015 10:37pm
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