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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
Lower steering shaft
Going to be replacing the steering box this week due to leaks.

Trying to undo remove the lower steering shaft but am stumped by how it is fixed.



Click image to enlarge



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You can just about see from these photos the tip of the funny shaped head bolt that holds the two shafts together between the universal joints.

Any idea how to remove this bolt? I understand that once that is off I can slide the plate off the shaft.

Or do I need to remove both of the universal joints?

Would appreciate some help from those who have done this before please.
Post #968025 17th Oct 2022 1:45pm
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rustandoil



Member Since: 08 Sep 2012
Location: Cotswolds
Posts: 738
England 2005 Defender 110 Td5 XS DCPU Bonatti Grey
No need to mess with the sliding joint....just remove the pinch-bolts on the universal joints and there's enough movement on the splines to remove the shaft
Post #968034 17th Oct 2022 2:23pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410
United Kingdom 
As Above. To make it easier make sure you wire brush the spline well before trying to move the UJs along them. Some light oil is a good idea too.
Post #968045 17th Oct 2022 3:13pm
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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
Thanks Rustandoil & Geobloke.

Will give it a go tomorrow.
Post #968062 17th Oct 2022 5:02pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6092
United Kingdom 2006 Defender 110 Td5 SW Epsom Green
I think those weird bolts are shear type ones, so if you have a front end impact, the whole shaft doesn't come up into the cab and give you a steering wheel shaped face.
Older shafts had a huge rubber/metal double C type thing.
Post #968082 17th Oct 2022 6:22pm
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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
That makes sense diesel_jim.

I had watched a YouTube video by Rimmer Bros and he took the shaft apart by undoing a bolt. The defender he was working on was one year younger than mine so assumed it would be the same.

Going to give it a go tomorrow
Post #968091 17th Oct 2022 7:09pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 933
Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Changed mine last year… undo the top and bottom u-joint pinch bolts when they are loose slide the shaft down towards the bottom and pull out the top u-joint then the bottom. Thumbs Up

You may need to tap the shaft down to loosen it to slide it. Those are shear bolts and cannot be undone BTW

Good luck 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #968099 17th Oct 2022 8:17pm
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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
Thanks 4RF RDS

Will give that a go.

Cheers
Post #968103 17th Oct 2022 9:01pm
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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
Thanks to everyone who responded.

Got the box off. Can't believe it was that heavy!

Brought a little 12v pump to siphon the PAS fluid out but that didn't work so resorted to manual siphon and then making a puddle on the garage floor.

Plan is now to send it to Steering Specialists Ltd to get it reconditioned.

Any one had any dealings with them?
Post #968214 18th Oct 2022 5:30pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3414
Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Just in case you want to give it a go yourself:

https://www.defender2.net/forum/topic79246.html 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #968218 18th Oct 2022 5:53pm
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Tr90



Member Since: 06 Jan 2020
Location: Essex
Posts: 135
United Kingdom 2000 Defender 90 Td5 CSW Alveston Red
Cheers Dinnu.

Might give that a go
Post #968228 18th Oct 2022 7:44pm
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