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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
Replacement brake caliper
I think I need a new brake caliper. My right hand front has one of the retaining pin lugs snapped off, so one of the pins is only held in at one side - I presume this needs replacing?

So if it needs replacing, should they both be done at the same time?

Thanks for any help.

Mick
Post #830104 9th May 2020 3:06pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

should they both be done at the same time yes
Post #830106 9th May 2020 3:13pm
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
Poo!

Disks and pads at the same time?

M
Post #830107 9th May 2020 3:15pm
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bear100



Member Since: 22 Mar 2010
Location: South Wales
Posts: 1917

Wales 2010 Defender 110 Puma 2.4 USW Santorini Black
Just fitted the LOF kit, great service, quality and reasonably priced đź‘Ť

Click image to enlarge
 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI
2010 Range Rover Sport TDV8 (gone)
2007 Discovery HSE TDV6 (gone)
1993 110 csw 200 tdi (gone)
1994 90 HT 300 tdi (gone)
1994 discovery 300tdi (gone)
90 hybrid 3.5 v8 (gone)
Range rover bobtail 3.5 v8 (gone)
Post #830124 9th May 2020 5:07pm
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Tommo



Member Since: 19 Dec 2013
Location: Leicestershire
Posts: 830

United Kingdom 2006 Defender 90 Td5 Black LE Java Black
Like tyres, shocks etc both at same time Crying or Very sad
Post #830146 9th May 2020 7:26pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4209

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
I’ve always changed pads and discs in axle sets, but never callipers. I’ve done a lot of them over the years on various cars and it’s never been an issue. 2007 110 TDCi Station Wagon XS
Post #830153 9th May 2020 7:53pm
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The Zee



Member Since: 26 May 2019
Location: Salisbury
Posts: 289

United Kingdom 2014 Defender 110 Puma 2.2 USW Indus Silver
When I’ve had sticking or corroded pistons/calipers it has always been recommended that calipers be replaced as a pair – maybe due to asymmetry across the axel, maybe to make more work for the garage? Rolling Eyes

Might be time to consider a caliper/brake upgrade, but can’t recommend Luke from LOF enough – massively helpful, and spot on knowledge. Zaid-M
www.DefencePhotos.com
2014 Defender 110 Utility, 2.2 Puma, Indus Silver
Not just transport more like a religion
Post #830186 10th May 2020 7:15am
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
What are the possible upgrades and what are the advantages?

M
Post #830188 10th May 2020 7:19am
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The Zee



Member Since: 26 May 2019
Location: Salisbury
Posts: 289

United Kingdom 2014 Defender 110 Puma 2.2 USW Indus Silver
Upgrades go from mild to wild in my opinion, and I don’t know what's already fitted but :

Refurbished/new calipers with stainless steel pistons and bleed nipples: choice of colour if you go refurbished, SS pistons and bleed nipples don’t corrode and keep the longevity of the braking system (calipers are replaced due to component corrosion or failure and rarely from structural failure)

PTFE overbraded brake hoses : smaller bore and less ballooning of the flexible brake hoses will or should provide better peddle feel, plus they are less likely to perish or degrade like rubber OE ones

Brake discs: Many flavours or combinations of groves, dimples, drilled: groves help keep the face of the pad clean ans smooth, and allow any gas or brake dust to escape from the pad:disc interface during braking. Dimples or holes do similar but holes supposedly allow better cooling for the disc, but can act as a point or source for crack prorogation.

Pads: Again in many flavours but can provide several advantages over OE including better friction coefficient (more bite), longer life, less disc wear, low dust, higher temperature rating. Downside is that some pads are “race orientated” so work better after been warmed – the hotter they get the better they bite, but I think anything that is R90 is road legal (willing to be corrected)

Size upgrades – bigger disc and caliper combination, the wilder end of upgrades. Provides bigger stopping power by 2 factors, larger pad:disc area provided by the uprated caliper and since the caliper is further from the centre of the disc more increasing the braking torque. Down side is that bigger wheels may be needed to clear the caliper since it is now further from the centre, and or chunkier.

For refurbishment on calipers this company can do that : http://www.custom-brake-calipers.co.uk/ call Chris up on 07541 786256 or email info@custom-brake-calipers.co.uk

For pads, discs, new calipers or bigger brake kits, it has to be Luke at LOF : https://lofclutches.com/store/brakes/

For PTFE brake hose contact Joe at Pioneer4x4, really helpful and can make up any configuration you need; https://pioneer4x4.com/

For a good technical read on brakes and braking : https://www.apcautotech.com/resources/reso...hitepapers
if you can forgive the Americans for brutal abuse to the English language. Banging Head Zaid-M
www.DefencePhotos.com
2014 Defender 110 Utility, 2.2 Puma, Indus Silver
Not just transport more like a religion
Post #830204 10th May 2020 8:47am
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
From my own experience grooved and dimpled discs are a complete waste of time. I had a set from EBC and they were terrible. They just corroded in the grooves and dimples (where the recessed surface of the disc is never in contact with the pad), resulting in bad brake judder within 18 months of fitting them. Braking performance was significantly worse than the standard brakes for the duration of their fitment, although I suspect that was largely down to the pad compound.

I will be sticking with standard discs and pads from now on. They were designed to stop the vehicle during its normal operating modes, which is exactly what mine is. Perhaps different if you have a very heavily modified Defender that goes much faster or is much heavier than standard, or you are regularly towing 3.5 tons. Otherwise I'd stick with standard discs and pads. It really isn't worth the expense of upgrades. 2005 Td5 | 90 Station Wagon | Tonga Green
Post #830207 10th May 2020 8:59am
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
To be honest the truck is not my everyday ride and an unmolested 300tdi. I have no real desire to make it go faster at this point.

What l would like to do is make it to last a while as I intend it to be a keeper. I want to do things that will last with my kind of use - that is used once or twice a week, up to 3k miles per year and be used for access to quarries up and down rutted tracks. So it will get wet mud thrown into the underneath on a regular basis and this is something I really do need to consider with any maintenance, modification or upgrades.

I want the truck to be mechanically sound rather than look nice or shiny. It has lots of dents and scratches and I don't have any intention to mend those apart from keeping it from falling apart.

I want to look after the chassis but understand it may well be changed for a galv one in the future. Any money I spend I want it to be transferable to the chassis when it happens.

I suspect I will stay with standard calipers but need to decide what manufacturer. I don't want to overspend on anything as I don't have the cash to waste, but if you need to replace something because it is poor quality then the cost savings isn't actually economical. With that in mind, is it better with a cheaper end caliper and then putting stainless pistons in it to start with?

Thanks for all your help, I just need to spend my money wisely so all your views and comments are welcome.

M
Post #830209 10th May 2020 9:17am
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dailysleaze



Member Since: 23 May 2013
Location: United Kingdom
Posts: 237

United Kingdom 
AP branded calipers. Would expect them to be ÂŁ120-140 each. Sometimes you can find take off calipers on eBay for about the same as this.

The cheap ÂŁ40 calipers have no logos on, which doesn't inspire confidence.
Post #830214 10th May 2020 9:48am
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The Zee



Member Since: 26 May 2019
Location: Salisbury
Posts: 289

United Kingdom 2014 Defender 110 Puma 2.2 USW Indus Silver
I’m in the process of overhauling the brake system on my 110 2.2 Puma daily driver, due to poor maintenance by the previous owner.

So I acquired 4 used genuine JLR AP calipers, SS pistons and seals from Zeus Enginering and sent the lot to Chris at CBC (link in previous comment), the total bill for 4 calipers, pistons, seals, overhaul and shipping from and to was in the region of ÂŁ600 which sounds a lot but works out at ÂŁ150 per corner for better than new calipers, with all SS hardware (inc bleed nipples) in gloss anthracite metallic colour and a 4 year warrantee on the finish.

Yes I’m adding hoses, discs, pads, and wheel bearings during the completion but for calipers alone, refurbishment is the way to go. Zaid-M
www.DefencePhotos.com
2014 Defender 110 Utility, 2.2 Puma, Indus Silver
Not just transport more like a religion
Post #830216 10th May 2020 9:51am
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
With your described use I would definitely stick with standard brake components. They are more than up to the job, and considerably cheaper than alternatives.

Stainless pistons would be a worthwhile consideration as corrosion on the standard pistons is fairly common, especially with your usage combination of mud / damp driving conditions combined with low mileage. AP Lockhead are the OE manufacturer for brake calipers, so I would advocate sticking with those. Upgraded hoses may also be worth considering if you were going to be replacing the existing ones anyway.

I seem to recall that someone does sell AP Lockhead calipers with stainless pistons ready-fitted, but I'm afraid I can't remember who. 2005 Td5 | 90 Station Wagon | Tonga Green
Post #830217 10th May 2020 9:53am
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The Zee



Member Since: 26 May 2019
Location: Salisbury
Posts: 289

United Kingdom 2014 Defender 110 Puma 2.2 USW Indus Silver
Luke at LOF does AP calipers with SS Pistons as compete Zaid-M
www.DefencePhotos.com
2014 Defender 110 Utility, 2.2 Puma, Indus Silver
Not just transport more like a religion
Post #830221 10th May 2020 9:56am
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