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churchy



Member Since: 28 Jul 2011
Location: UK
Posts: 237

2007 Defender 110 Puma 2.4 XS CSW Java Black
One screw......

Click image to enlarge

With seemingly no access to.....!

Return home today, turned the key and the whole steering cowl came loose!

All screws tight except seemingly the one that holds the cowl to the steering column. Where is it? Well can't find the rogue screw / bolt and its hole is slap bang in the middle of the steering column between the 'tray' and the column itself. There's about half inch gap and it slopes so access seems impossible?

Question is how the flipping hell do you get a new one in there????? Only thing I can see to do is drill an access hole through from the fuse box?

Anyone any bright ideas?

Photo below but no a very good one
Post #661186 1st Nov 2017 4:33pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
take the fuse box door off and the rubber dash tray out. Then drill a 10mm hole up through the bottom of the dash from inside the fuse compartment. When you put the rubber tray and fuse box door back on it wont show.

It's not a self tapping screw like the others it's a pan head machine screw, maybe 1/4" UNF, and it also has a spacer on it. It doesn't actually screw through the cowling, it's just a locating peg which slots into the hole in the cowl.
Post #661188 1st Nov 2017 4:43pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
actually the screw is M5 x 16mm part number SE105161L.

I think the spacer sleeve to go over it is LR012460
Post #661190 1st Nov 2017 4:49pm
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X4SKP



Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2299

United Kingdom 2010 Defender 90 Puma 2.4 SW Stornoway Grey
Hello churchy

zsd-puma is right, it's not actually holding the cowling on, if you want access just undo everything else,
this is what you then reveal... I guess it's just a possible 'location pin' that may help stop the twisting of the cowl or align the bottom half when being assembled...but it is slightly puzzling when first confronted with it...


Click image to enlarge
 SKIP
https://www.defender2.net/forum/topic83242.html
Post #661191 1st Nov 2017 4:56pm
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churchy



Member Since: 28 Jul 2011
Location: UK
Posts: 237

2007 Defender 110 Puma 2.4 XS CSW Java Black
Fantastic thanks all - speedy response as usual, a part no and a photo!

Had actually begun to drill said access hole.........

Will attack in the daylight - question is how can it come loose and disappear - vibration I guess or just standard build quality?!

Part ordered from Dan @ duckworth.

Never ceases to amaze me this vehicle!
Post #661199 1st Nov 2017 5:07pm
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X4SKP



Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2299

United Kingdom 2010 Defender 90 Puma 2.4 SW Stornoway Grey
Hello churchy

My bet is that it might actually be still there... just below the surface, Sleeve and Screw head.
If the Screw is 'missing' (and not on the tray below) then the Sleeve would be loose / sliding off / rattling around...

Defenders... Shocked SKIP
https://www.defender2.net/forum/topic83242.html
Post #661201 1st Nov 2017 5:24pm
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churchy



Member Since: 28 Jul 2011
Location: UK
Posts: 237

2007 Defender 110 Puma 2.4 XS CSW Java Black
I thought that maybe so had carpet out and a good hunt around but it appears its vaporised....or rusted away......

Anyway hole drilled ready for part to arrive from Dan - I feel a bit of discreet black silicone coming on to help secure things.

Zsd - what's this about a rubber dash tray!!! Should there be one similar to the passenger side?! Surely that's taking luxury to another level?!
Post #661205 1st Nov 2017 5:49pm
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X4SKP



Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2299

United Kingdom 2010 Defender 90 Puma 2.4 SW Stornoway Grey
one both sides on mine...

Click image to enlarge
 SKIP
https://www.defender2.net/forum/topic83242.html
Post #661213 1st Nov 2017 6:06pm
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churchy



Member Since: 28 Jul 2011
Location: UK
Posts: 237

2007 Defender 110 Puma 2.4 XS CSW Java Black
Well I never knew that!

Will order that too - will hide the hole I've drilled too!!
Post #661217 1st Nov 2017 6:16pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20652

United Kingdom 
Just to confirm if I read this thread correctly. The spacer and the screw go in first and act as a locating peg so to speak to the shroud as it goes over.
I take it that the screw does not hold the shroud captive I.e. Spacer, shroud, screw then as it is difficult to access the fixing.

Looking at this thread, it seems the screw and spacer is purely a locating fixture and not a securing fixing.
And fitted exactly as th eabove picture shows, and the shroud goes over this.

Can you confirm? Thumbs Up TheThunder RollsπŸ‡¬πŸ‡§πŸ‡ΊπŸ‡Έ
β›½οΈπŸ›’οΈβš™οΈπŸ§°πŸ’ͺ
Post #828868 2nd May 2020 11:44am
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Oldowner



Member Since: 26 Dec 2018
Location: South west
Posts: 641

United Kingdom 2007 Defender 90 Puma 2.4 HT Aintree Green
My 08 Puma it is not a locating peg but screw holds the cowling on just like from 1984 onwards
Post #828950 2nd May 2020 7:35pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20652

United Kingdom 
Okay, that’s interesting because when I was looking at the Stroud the recess where this fixing would go appeared to be for housing a screw like that keeping the lower half of the cowl captive.
Trouble is, there is very little room in that area to get any tools into. Mine is currently missing, I’m just wondering how the factory fitted it as the WSM appears to show these items disassembled only. TheThunder RollsπŸ‡¬πŸ‡§πŸ‡ΊπŸ‡Έ
β›½οΈπŸ›’οΈβš™οΈπŸ§°πŸ’ͺ
Post #828952 2nd May 2020 7:48pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20652

United Kingdom 
I found a little bit of interesting info on this whilst looking up info regarding this fixing.

It appears for the 2.4 there was an early 2.4 lower column shroud and a later 2.4 lower shroud.
The early part has been superseded.
On the diagrams I see a Hex M5 12mm machine screw, and also an M5 16mm pan head machine screw I'm assuming this is the late type.
I have the late pan head machine screw and spacer, I am pretty sure I can modify my early shroud lower to suit.
This is the difference that I've noticed:

Early (now superceeded):


Click image to enlarge

Late:


Click image to enlarge


Then it moves on to 2.2 with BT Mic, and a 2.2 W/O BT Mic. I'm guessing the 2.2 shrouds don't fit the 2.4? Anyone know? TheThunder RollsπŸ‡¬πŸ‡§πŸ‡ΊπŸ‡Έ
β›½οΈπŸ›’οΈβš™οΈπŸ§°πŸ’ͺ
Post #828977 2nd May 2020 10:32pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17626

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
2.2, certainly late ones, I imagine are shaped differently to accommodate the steering ("yaw") sensors needed for DSC.

I seem to recall the my '07 2.4 has a normal M5 pozi pan screw there which can be removed using a 6mm hex 2pt Pozi bit turned with a 6mm spanner.
Post #829001 3rd May 2020 8:28am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8181

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
My 10 plate has a securing screw, my 11 plate has a locating lug. Cheers

James
110 2010 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #829061 3rd May 2020 5:29pm
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