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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
BFG KMs? Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #824288 9th Apr 2020 3:16pm
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CarMan



Member Since: 29 Nov 2010
Location: Cotswolds
Posts: 1860

United Kingdom 
Whistle Toyo Open Country MTR's x5
Post #824311 9th Apr 2020 4:43pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
60k on these pistols over 9 years.



Click image to enlarge



Whilst waiting for chassis preservative to dry with vehicle outside, and going over the bits I missed yesterday, thought I would prep the onboard air system.

I am going to run a tmax compressor feeding a 6 port manifold. Pressure switch it to 90/110psi.

I have an audi alround air res to maintain an onboard air supply, will fit a pcl fitting so wksp tools can be run, obviously for a limited period, 2 x locker solenoid.

Handle comes off the tmax, and tube removed so 1/4bsp fitting can be utilised on head output, will run rubber hose on barb fitting to air manifold.

Inlet has a 90deg 6mm 1/4 bsp pushfit to run a pipe to the air intake filter. Intention is to fit it all under the drivers seat. It doesn't fit with air filter on it there!

Certainly much cheaper than arb unit.

Manifold 5.99
Compressor £60
Fittings £20
Pressure switch £8
All road res £15 ebay

So around £120.


Click image to enlarge
 Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #824349 9th Apr 2020 9:33pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
CarMan wrote:
Whistle Toyo Open Country MTR's x5


Ok, bugs may have swung it. Think I will hold out for some 0Ets Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #824350 9th Apr 2020 9:35pm
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CarMan



Member Since: 29 Nov 2010
Location: Cotswolds
Posts: 1860

United Kingdom 
Thumbs Up
Post #824373 10th Apr 2020 8:45am
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
jst wrote:
I have an audi alround air res to maintain an onboard air supply, will fit a pcl fitting so wksp tools can be run, obviously for a limited period, 2 x locker solenoid.
...

So around £120.


Probably more difficult on something already with aircon (if you want to preserve it) but not considered using an air-con pump? Got one on my 300 for running the diffs, air horns and also have an outlet for it for any tools / tyres. There's a P38 tank tucked up behind the rear wheel - almost as if it was made for it. I've comfortably run my 50A plasma cutter off it (and that eats air - a 200l 3HP twin cylinder compressor struggles to keep up with it). The engine was just idling and the pump kept kicking in and out because it can generate such a volume of air at high pressure (mind you it does effectively have 100hp behind it!). Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #824383 10th Apr 2020 10:34am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17363

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
How do you get by with lubrication if using an a/c compressor for air? I though that there was generally a lubricant in the a/c gas, and that running degassed did bad things to the pump. I could well be wrong!
Post #824385 10th Apr 2020 10:54am
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
I ran a little oil drip feeder and then an oil separator initially but the separator kept blowing up under the pressure. I can't remember off the top of my head but that compressor will comfortably chuck out in the region of 15-20cfm at 200psi. Unlike most "shop" compressors that quote free-flow air.

Admittedly it was a cheap £3 eBay special but at the time my search skills were failing me and only finding cheap eBay specials or £100 workshop ones. I wasn't going to spend £100 on the filter when the entire system cost me £50.

The last 2 years I've been running it without lubrication (admittedly haven't run the plasma off it since) and it's been absolutely fine. With the P38 tank it doesn't kick in very often and if the engine has a few revs it's well under a minute to fill it up to full pressure.

Occasionally when I remember I squirt some WD40 in there (probably about 12 months ago...) Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #824388 10th Apr 2020 11:03am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17363

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Very interesting thanks. Is it a standard Defender a/c compressor?
Post #824399 10th Apr 2020 1:31pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
I did consider that. Vehicle has air con though. I have a 300 tdi ac pump around for that purpose somewhere. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #824404 10th Apr 2020 1:53pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
blackwolf wrote:
Very interesting thanks. Is it a standard Defender a/c compressor?

Yup, Denso unit.

Worth bearing in mind most of my stuff is running at 140psi. There's a standard 240V switch off a compressor that switches the pump on and off with blow-off valve attached. There's a separate regulator (nicked off the same compressor) to regulate down to 90psi for the diffs.

Funnily enough was asked to take photos this morning by someone on LR4x4. All standard 300Tdi parts until you start plumbing in the air-line.

Click image to enlarge


Should also mention the 5 or 6mm pipe (whatever the standard is for the Ashlockers) is what was feeding the plasma. There's 10mm ID pipe off the compressor but the moment it hits the regulator it goes down to the smaller one. Basically I couldn't be bothered to re-tap the P38 tank so left most of it as the smaller stuff. So it shows just how powerful that compressor is if it can run a hungry plasma cutter through that diddly little pipe. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #824436 10th Apr 2020 5:20pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Arbs 5mm. Ashlocker 6mm

Ashlocker will work slightly higher pressures than arb, run mine at 100 to 110psi. Arbs are 75/90 psi normally.

On other news, new drop arm fitted this morning, track rod end style complete with sumo drag link and hd greasable track rod ends. Also had these new polybush covers for the track rod ends from Gwyn, quality seems good, will see how they last. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #824639 11th Apr 2020 6:32pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8020

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Webasto fuel pick up arrived, so back on it now! Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #825671 15th Apr 2020 9:52pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
I assume the pickup is for installation in the tank?

I can't claim credit for this idea (that goes to John / FridgeFreezer on LR4x4) but he had a neat solution. A swirl pot installed in the return line to the tank. Can't remember what size it was (only a litre or two if I remember correctly) but sufficient to run the heater at full blast for 24h. The return fed in at the top and the return to the tank was tapped off from the top but the heater tapped into the bottom.

The elegance came in that you didn't have seperate tanks, you didn't have to faff with the vehicles tank, and you couldn't run the vehicle tank dry.

Simply by running / driving the vehicle it would automatically top up the swirl pot from the main tank.

I really liked the simplicity of the idea and all the benefits it gave. The tank simply bolted to the inside of the chassis leg and was tucked up out of the way. Admittedly on his 4.6ed 129 ambulance so a fair bit of space. Think he did the same on the portaled 109. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #825711 16th Apr 2020 7:12am
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Thon



Member Since: 22 Nov 2015
Location: Salisbury Plain
Posts: 696

United Kingdom 
jst wrote:
60k on these pistols over 9 years.


Click image to enlarge




Mine were much the same after 8 years and 28K miles - plating quality & longevity leaves a lot to be desired on newer Defenders. My old '84 90 was still on its originals after 22 years and 180K miles and were like new.

Went with stainless pistons from Zeus with LR seals.
Post #825903 16th Apr 2020 9:24pm
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