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Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

I had a good day at Land Rover legends in Bicester yesterday and saw some lovely work. It’s good to see them for a boost in inspiration. I have completed some more fiddle bits on the hi cap. Sorted new front brake pipes and started painting the chassis with under seal, new bulkhead will go on in the next few days.

Click image to enlarge

Click image to enlarge 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

26th May 2019 9:26am

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

New galv bulkhead went into place last night. The fun begins now, putting the dashboard back together.

Click image to enlarge

Click image to enlarge 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

27th May 2019 7:02am

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Started putting things back together on the bulkhead, had some rot on the casing of the heater blower that I hadn’t noticed, so had to carry out a little repair job.

Click image to enlarge

Click image to enlarge 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

28th May 2019 8:25pm

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

I’ve also spent some time rubbing down and painting some of the components before refitting.

Click image to enlarge

Click image to enlarge 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

28th May 2019 8:27pm

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Waiting on a parts delivery now before I can push on. 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

28th May 2019 8:30pm

Mariner

Member Since: 03 Oct 2017
Location: Arklow
Posts: 127

You're making great progress there, looks like the job is flying along.

Out of interest where did you source the bulkhead?

28th May 2019 8:51pm

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Thanks, I got the bulkhead from Shielder, so far so good. 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

28th May 2019 9:08pm

Procta

Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5166

getting there

Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!

29th May 2019 4:53am

GREENI

Member Since: 22 Aug 2010
Location: staffs
Posts: 10381

Good work, when you put the dash in, you'll be amazed at the design and quality of each piece of plastic. Good luck.

29th May 2019 5:45am

Mariner

Member Since: 03 Oct 2017
Location: Arklow
Posts: 127

There have been mixed reports on Shielder products on the forum so it will be interesting to see how you get on with the bulkhead. Hopefully everything will come together with ease.

29th May 2019 9:21am

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Some progress, a set of super pro bushes have gone on,

Click image to enlarge
and i’ve been busy with the dashboard.

Click image to enlarge
Waiting for a new heater matrix before heater box goes on, some stainless flap pins, and some windscreen panel seals before the roof can go back on.
I’ll strip hubs and fit all new suspension components before putting the wings back on, and I need to replace brake hoses. Those jobs are so much easier without the wings on. 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

6th Jun 2019 7:37pm

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Click image to enlarge 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

6th Jun 2019 9:05pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

Nice bit of progress there

1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.

7th Jun 2019 7:38pm

windy81

Member Since: 14 Mar 2018
Location: North Wales
Posts: 311

It's a good time to fit the doors and do a preliminary adjustment on the bulkhead position, whilst it's easy to move about

7th Jun 2019 8:05pm

Bows

Member Since: 07 May 2012
Location: Wales
Posts: 513

Sorry for the lack of posts on this project, some progress has been made

Click image to enlarge
Pic of one of the bushes, I put a new set all round.

Click image to enlarge
DIY heavy duty clutch fork by welding a piece of steel onto it for strengthening.

Click image to enlarge
New cam belt kit fitted

Click image to enlarge
New recon steering box fitted. 2006 TD5110 station wagon
1995 300Tdi 90 truck cab
1989 90 hard top with 200 tdi
1983 110 hard top
1983 110 Hi cap
1954 107 pick up

20th Jun 2020 12:05pm

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