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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
TDCI dash and Bulkhead onto 300 TDi
Hello all, I am about to fit a puma bulkhead/dash to my 300tdi 90. I have purchased an entire setup and going to fit it with an auto box so no issues about levers. Obviously, the wiring is completely different. Has anyone done this and can give me some wiring tips. I am also looking at a way to keep the puma dials too. Any help would be very much appreciated.
Thanks
Dave Defender 90 softop (in bits)
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Post #687797 20th Feb 2018 12:45pm
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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
So I’m guessing no-one has done this? Defender 90 softop (in bits)
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Post #707999 18th May 2018 11:16pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Might have been a good idea to have asked the questions before you bought it !
Dials - no one seems to have a commercially available kit to get them working yet. They run on can bus and the problem is converting analogue and electrical inputs into something the dash binnacle can understand.
My electrical experience of later Land Rovers is minimal but the the TD5 uses a single input into the dash for all the main systems from the small maxi fuse box under the drivers seat. It's very simple in that respect. I can't see any reason why that would have changed.
Your best bet is to study the wiring diagrams backwards to see where the power originates.
Please don't take this the wrong way but if, 3 months down the line you're still none the wiser do you have the skills to convert to the later bulkhead without your 300 becoming another half finished project on ebay ?
HTH
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #708028 19th May 2018 8:17am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1628

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Yes it can be done, but is not easy and people have spent a lot of time and money on figuring it out, that’s why there’s no info out there. You need to get the two different diagrams out and start working out the schemematic for
It.

Going auto I’d say will make it a bit harder too.

Either you need to be a good spark or have deep pockets for this conversion Sad just like Mo Mr. Green
Post #708079 19th May 2018 3:21pm
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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
Hi Mo,
Thanks for your reply. 3 months on and I am still finding the odd bit off time here and there to build/replace/refurb the running gear. Bodywork is about to go to the paint shop before assembly. I am very capable of carrying out this update, but not too proud to ask if anyone has done it before and know of a good way of doing things.

I have seen on other forums that there is a way of linking the 300tdi to the tdci dash, hence the question.
I built this 90 from scratch 9yrs ago and am now sadly having to rebuild again after a 90yr old pulled out of a side road in front of my wife. I am taking this time to upgrade and in my view improve it with a modern looking dash and a decent heater.

Any advice or suggestions are always thankfully received.
Regards
Dave Defender 90 softop (in bits)
Range Rover Hybrid SVAutobiography
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Kawasaki ZX12R
Post #708080 19th May 2018 3:31pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Dave,
in my experience, with fitting a later bulkhead, it is best to obtain tdci wing harnesses and rear harness, then it is all, literally, plug and play. If you try and skimp and connect old harnesses you'll end up with lots of work, lots of joints and the potential for lots of headaches.
The bulkhead harness is the core of the system, getting power into it will distribute it everywhere else via bulkhead mounted switchgear.
Power on a late TD5 dash (into my 1985 90) goes into the bulkhead via an 18swg wire from battery to satellite fuse box. Maxi fuses here distribute to the dash, very simple. I cannot believe they've changed that for the puma.
The only thing you won't need is a tdci engine harness.
Wiring up the gauges is, at the moment a non starter so you'll need to make a new one up using your old gauges, electronic TD5 gauges (my choice) or perhaps a shiny electronic LCD multidisplay from the likes of demon tweaks.
If you get hold of the wiring diagram chuck it over, 2 heads are better than one.

Nick, one thing I haven't got is deep pockets 😉

HTH
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #708092 19th May 2018 4:52pm
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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
Hi Mo,

Your a star, thankyou for your help. I have just ordered both the wing harnesses and waiting for the chassis harness to finish on ebay. That was very useful info and quite obvious really when you think about it lol. That will definately save me a lot of time. I have also located all the Male connectors to replace the bullets on by current lighting setup to fit the newer harness. I will keep you posted on the rest. Again, thanks for your positive advice. The harnesses were only £30 so not expensive at all. Onwards and upwards Very Happy Defender 90 softop (in bits)
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Post #708594 22nd May 2018 1:03pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Happy to help Dave, and I see that Martin is almost there with the dash binnacle translator so it looks like you're in business.
Enjoy
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #708615 22nd May 2018 4:33pm
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V8Simon



Member Since: 17 May 2016
Location: Prestatyn, Wales
Posts: 148

United Kingdom 1985 Defender 90 V8 Petrol SW Auto Arles Blue
I agree with Mo's post. I had a TDCi bulkhead that came with all the dash, wiring, brake servo and heater etc. It cost some in parts just to complete the small amount of stuff that was needed, if you had to find all the stuff it would add up plus the work to join vintage to new.
Post #708777 23rd May 2018 2:28pm
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V8Simon



Member Since: 17 May 2016
Location: Prestatyn, Wales
Posts: 148

United Kingdom 1985 Defender 90 V8 Petrol SW Auto Arles Blue
Sorry, i should have added that I put the new bulkhead on a 1985 90 with a retro 3.9 and auto. I've got some photos posted on another post here somewhere that shows the spaghetti we're talking about!
Post #708778 23rd May 2018 2:30pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1628

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Mo Murphy wrote:


Nick, one thing I haven't got is deep pockets 😉

Mo


Woman and children take that part - the good spark well...Rolling with laughter

Like Mo says the way I do them is start with the newer style looms and remove what you don’t need from the loom piece by piece. Wrap it back up in the ones and zeros containment tape and bobs your uncle. This is the last Td5-200tdi one I did.


Click image to enlarge



Click image to enlarge



Click image to enlarge
Post #708954 24th May 2018 5:23pm
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V8Simon



Member Since: 17 May 2016
Location: Prestatyn, Wales
Posts: 148

United Kingdom 1985 Defender 90 V8 Petrol SW Auto Arles Blue
That is a brave man that tackles that!!!

Old dash coming out


Click image to enlarge


Under seat 1985 + 1990's RR engine ecu + 2009 Puma bulkhead wiring

Click image to enlarge



Click image to enlarge
Post #709092 25th May 2018 9:29am
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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
This is all very good to see. Thankyou all for your input. Keep it coming Defender 90 softop (in bits)
Range Rover Hybrid SVAutobiography
Discovery 3 HSE
Kawasaki ZX12R
Post #709731 29th May 2018 12:41pm
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landyman37



Member Since: 22 Jan 2012
Location: west midlands
Posts: 153

Did you get your dash wired up and working?

Phil
Post #755989 3rd Feb 2019 5:41pm
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iceshj



Member Since: 16 Jan 2016
Location: Southampton
Posts: 28

United Kingdom 
HI Phil,

NOt yet. I have been so busy with work. Ive also been prepping the bodywork for the paint shop too which is taking quite a bit of time. Almost at the point where I need to start the wiring. I'm wondering if i need to pick up a fuse panel that under the seat in TD5/TDCi? Defender 90 softop (in bits)
Range Rover Hybrid SVAutobiography
Discovery 3 HSE
Kawasaki ZX12R
Post #755992 3rd Feb 2019 5:48pm
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