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JustFX



Member Since: 10 Nov 2016
Location: Mendip Hills
Posts: 190

United Kingdom 2000 Defender 110 Td5 CSW Coniston Green
Fuel pipe connectors for TD5
Well, today I removed the fuel tank and managed to break one of the connectors on the fuel pipe as I was trying to remove from the fuel tank. Does anyone know if these are available to buy?



Click image to enlarge
 
Post #706789 12th May 2018 6:23pm
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2227

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
I feel your pain, I had a similar issue when refitting my tank a few years ago.

Only option other than replacing the whole pair of plastic hoses is to use some of these. I fitted them with a hot air gun to soften the pipe.

http://www.4x4overlander.com/product/nakat...nes-set-2/

Don't loose the black clip though!

Steve 02' 110 TD5 Double Cab Rebuild Thread
Post #706792 12th May 2018 6:36pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Don't loose the black clip or its new pump

7.89mm ID6 Fuel line quick connector male connector

https://www.aliexpress.com/item/7-89mm-ID6...81272.html
Post #706805 12th May 2018 7:31pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
If you’re really stuck and can’t get anything closer, I might part with one from my collection of second hand clips...if I can find them Laughing can’t promise the same colour though.
Post #706833 12th May 2018 9:50pm
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StevePotts



Member Since: 27 Mar 2018
Location: Staffs
Posts: 7

United Kingdom 2001 Defender 110 Td5 CSW Oslo Blue
[quothtte="rallysteve"]I feel your pain, I had a similar issue when refitting my tank a few years ago.

Only option other than replacing the whole pair of plastic hoses is to use some of these. I fitted them with a hot air gun to soften the pipe.

p://www.4x4overlander.com/product/nakatane...nes-set-2/

Don't loose the black clip though!

Steve[/quote]

I had the same problem. I used these too (www.4x4overlander.com/product/nakatanenga-connector-for-fuel-lines-set-2). I joined the new nakatenga parts to lengths of new pipe and then standard in-line fuel pipe connectors to join the new pipe lengths to the old. I couldn't get enough heat from a hairdryer. I ended up heating some cooking oil on the cooker and warmed the pipe ends in that before fitting. After some experimenting I found that about 20 seconds in oil at about 130 degrees worked well (used my wife's jam-making thermometer to assess the temperature). Carrying hot oil in thermos flask enabled me to join pipes outside without removing them completely. The extra length of new piping gives some useful slack for easy disconnect when removing the tank/pump in future. Thumbs Up
Post #706844 12th May 2018 11:57pm
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StevePotts



Member Since: 27 Mar 2018
Location: Staffs
Posts: 7

United Kingdom 2001 Defender 110 Td5 CSW Oslo Blue
[quothtte="rallysteve"]I feel your pain, I had a similar issue when refitting my tank a few years ago.

Only option other than replacing the whole pair of plastic hoses is to use some of these. I fitted them with a hot air gun to soften the pipe.

p://www.4x4overlander.com/product/nakatane...nes-set-2/

Don't loose the black clip though!

Steve[/quote]

I had the same problem. I used these too (www.4x4overlander.com/product/nakatanenga-connector-for-fuel-lines-set-2). I joined the new nakatenga parts to lengths of new pipe and then standard in-line fuel pipe connectors to join the new pipe lengths to the old. I couldn't get enough heat from a hairdryer. I ended up heating some cooking oil on the cooker and warmed the pipe ends in that before fitting. After some experimenting I found that about 20 seconds in oil at about 130 degrees worked well (used my wife's jam-making thermometer to assess the temperature). Carrying hot oil in thermos flask enabled me to join pipes outside without removing them completely. The extra length of new piping gives some useful slack for easy disconnect when removing the tank/pump in future. Thumbs Up
Post #706845 12th May 2018 11:58pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Fuel pipe connectors for TD5 fuel pump


Click image to enlarge


4.94mm hole
Post #706873 13th May 2018 8:52am
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JustFX



Member Since: 10 Nov 2016
Location: Mendip Hills
Posts: 190

United Kingdom 2000 Defender 110 Td5 CSW Coniston Green
Thanks for the responses. I will revisit the pipes today when I get a chance to get back up there. It is at my Uncle's as he is better at Welding than me. I thought the clip was part of the connector but by the looks of the picture, Dorsetsmith posted it isn't.

Annoying that there aren't many online UK sellers of these connectors. Scary price for some ally connectors from Nakatanenga, but then again most of the Nakatanenga range scares me on price. 
Post #706876 13th May 2018 9:24am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Try your local Wurth dealer.
Post #707018 13th May 2018 11:25pm
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