 | Home > My Defender > Rebuild of "Derek" 1989 Ninety |
 
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| Procta Member Since: 03 Dec 2016 Location: Sunderland Posts: 5160  
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remember to adjust your clutch pedal, other wise you will kill the clutch.
Nice to hear that the looms are half way in, How did you find the wiring side of things? Took me about 3 days that was everything tested. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back Success is 90% Inspiration and 4 minutes Preparation # you can make it! |
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27th Nov 2017 6:28pm |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746  
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Hi Procta
What do you mean adjust the clutch pedal? Do you mean the bolt on the front of the pedal box? I must confuss, i was just leaving it all as it was and then bleed it. I was very careful to ensure it all went back as it came out. Thanks for the heads up 
HK07 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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27th Nov 2017 6:35pm |
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| Procta Member Since: 03 Dec 2016 Location: Sunderland Posts: 5160
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Its the pedal height, the pedal height from the bottom of the clutch pedal to the bare floor needs to be 140mm. To adjust it, you will have to remove the top plate ( 6 screws)
Just a heads up mind, with you pulling it a part. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back Success is 90% Inspiration and 4 minutes Preparation # you can make it! |
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27th Nov 2017 7:34pm |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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Yes i had the whole assembly apart but i never adjusted the two locking nuts on the cylinder side of the thread running thru the top of the clutch pedal. I made sure to be careful that they stayed where they were.
I just took off the end nylock nut and withdrew the cylinder from the pedal. Upon reassembly i just reversed the process thinking i was leaving it all exactly where it was. What do you mean when you say i will kill the clutch? HK07 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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27th Nov 2017 8:15pm |
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| Procta Member Since: 03 Dec 2016 Location: Sunderland Posts: 5160
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if the pedal isn't adjusted properly, it wont release the thrust bearing and it will destroy it and over heat the clutch. My dad made this mistake when he changed the master cylinder. id double check the pedal height. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back
Success is 90% Inspiration and 4 minutes Preparation # you can make it! |
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28th Nov 2017 5:52am |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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Bits and pieces going on inside the house on dashboard, seats etc.
Photos to follow, just didn't want anyone to think we'd given in!!! 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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12th Jan 2018 11:53pm |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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Here we go with the next update:
 Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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13th Jan 2018 9:49am |
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| g-mack Member Since: 07 Jan 2014 Location: northumberland Posts: 1967
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this is a very cool rebuild!
My 109 thread
my youtube channel |
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13th Jan 2018 10:04am |
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| familymad Member Since: 13 Dec 2011 Location: Bucks Posts: 3481  
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I second that
1951 80" S1 2.0
1995 110 300TDI 1995 90 300TDI |
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13th Jan 2018 10:08am |
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| defender9 Member Since: 12 Mar 2016 Location: Fylde Coast Posts: 1629 
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Coming along nicely. Good old black shoe polish for the plastic instrument panel
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13th Jan 2018 10:19am |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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Thanks guys - yes black boot polish is wonderful stuff for revitalising black plastics.
In the middle of the dash this weekend. If all goes well I will post some pics next week and see what you guys think. 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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13th Jan 2018 11:12am |
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| L110CDL Member Since: 31 Oct 2015 Location: Devon Posts: 10733
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Coming along very nicely there HK07
 1996 Golf Blue 300Tdi 110 Pick up.
Keeper. Clayton. |
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14th Jan 2018 8:36pm |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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Bit of an update!
Dashboard back in heater box, brakes, clutch etc etc pretty much there . Working on seatbox etc in order to get ready to start her back up and get her moving back under her own diesel so everything can be tested before putting the bodywork back on. Can't wait!!! Looking for a new bonnet in case anyone has one for sale, I want a nice one. Cheers Guys. 2007 90 Puma - Love it - Best car I have ever owned. 1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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21st May 2018 5:45pm |
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| HK07 Member Since: 15 Dec 2016 Location: Hampshire Posts: 746
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http://www.defender2.net/forum/post709533.html#709533 2007 90 Puma - Love it - Best car I have ever owned.
1989 Ninety 200tdi - Love it - Second best car I have ever owned. 1951 80" Series 1 - Love it - Third best car I have ever owned. |
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28th May 2018 10:45am |
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