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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
So flip it over and time for some paint...

Sand & flat & get bored

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High build primer over some the etch

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Then some Seafoam "Pale" Green Thumbs Up

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Post #637661 15th Jul 2017 3:16pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
loving this tread Thumbs Up My 109 thread

my youtube channel
Post #637715 15th Jul 2017 7:41pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Bit more progress.... well I say progress kinda gone backwards..

So I decides to completely underseal the seatbox and make sure there is no exposed bare metal (LR just left the underside bare)

Used Buzzwelds CIO again, totally horrible stuff to apply but nice and thick and dries to a tuff shell, so now I need to flat and repaint the seatbox top coat again Rolling Eyes


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Also decides to flat the tub to get a better finish so a few coats more of primer..but the primer has now covered some light scratches etc Rolling Eyes

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Hope to get tub done soon and move onto wings and bonnet..

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Post #637988 17th Jul 2017 1:52pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Oh! FFS I give up, not been a good couple of days...

So the paint wasn't going on well so I thinned it a bit, think it might have been the heat.

Now this happens.... (bit too thin, too much paint..grrrrrrr)


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Looks alright from 10 feet away with one eye closed and the other squinting..

I give up Big Cry


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So flat back and try again...

Twisted Evil Twisted Evil Twisted Evil Twisted Evil Twisted Evil Twisted Evil Twisted Evil
Post #638046 17th Jul 2017 5:56pm
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BuckBlu110



Member Since: 19 Apr 2014
Location: in the pub
Posts: 712

United Kingdom 1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue
hope you've got plenty of that paint! Should come out fairly easy shouldn't it? Thumbs Up how's the bulkhead and chassis looking? Much rust?
I've got a '63 2a in bits too but currently stuck on deciding what to do with a rusty bulkhead and chassis at the moment Crying or Very sad
Post #638051 17th Jul 2017 6:05pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Chassis is very very good Thumbs Up Thumbs Up

Been welded in the past but was done by Dunsfold so is ace!



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Bulkhead is also great with no rot at all Thumbs Up Thumbs Up

Screen

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Face

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Thumbs Up Thumbs Up
Post #638055 17th Jul 2017 6:16pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5172

United Kingdom 
only just found this thread! what a great build! What sealant did you use for the seatbox/ battery tray? Me and my dad did the same thing with his a couple of years ago. We clagged epoxy resin that you use to glue panels on, And then riveted it. Strong as an ox now and its water tight too! Very Happy Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #669017 4th Dec 2017 9:01pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Used Sikaflex, ashamed to say not much progress since last post Big Cry

Need to get back into the groove
Post #669027 4th Dec 2017 9:50pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Coming along nicely Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #669034 4th Dec 2017 10:17pm
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keith



Member Since: 15 Aug 2012
Location: Edinburgh
Posts: 2212

Scotland 
Lovely job Tiger
Keith
Post #669049 4th Dec 2017 11:35pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
What a great read and progress on Rusty Thumbs Up Thanks Procta for finding it Wink 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #669626 7th Dec 2017 9:15pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Okay so erm last post was erm... Dec 2017

This is becoming a bit drawn out to say the least....

But we've had a bit of spurt so an update is due..

and the update is.... "it's taking longer than I thought it would"

But Rusty wouldn't run right and I found a small amount of crud in the fuel lines and tank Shocked



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I've also taken the engine to bits



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and bought a blasting cabinet which is ace. (but compressor is a bit wimpy)



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Post #720784 31st Jul 2018 10:26pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Glad your still plodding on with Rusty and thanks for the update Very Happy 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #721152 2nd Aug 2018 9:34pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
As above, good to hear your still at it!
They always take longer than you think, life has a habit of getting in the way Rolling Eyes
Those little blasting cabinets are worth their weight in gold when your doing a strip down/rebuild Thumbs Up 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #721167 3rd Aug 2018 6:06am
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Okay time for a proper Rusty update who has been coming along slowly, rather than the random photos.

Update 1 - “Off with his head”

Not always Rusty getting TLC Smile



So onto the 52 year old

Well, despite the painting which is just tarting up I’ve been having a splinter in the back of my brain about how Rusty ran, always smokey, rough and temperamental and just not right. I changed the plugs / did the tappets /dizzy / rebuilt the carb / checked the timing / redid the clearances but nothing fixed it so while painting was going swimmingly there’s no point putting pretty panels on a car that won’t run well… and seen as the wings were off I though now would be a good time to strip the engine Neutral

So off with his head. (and what a coke-ed up and oily mess it was)





So the head was sent off for a quick skim, new stem seals, the valve guides were worn so they were re-bored and the valves were re-cut.

Came back looking much better




And then I painted with some High heat black to tidy everything up


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Post #722309 8th Aug 2018 5:24pm
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