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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Is this normal??
Hi - I just bought a 130 from 2008 with 44.000 km on the clock. As I see it I have 2 months left of factory warranty - and will like to know if the following things is something to complain about or it is normal for a Puma - everything is far better than the 300 tdi i used to drive.
When the car is parked in neutral with engine at idle - there is a lot of rattle and noise from the clutch.
Changing gears especially from first to second, has to be done very gently - and slow - perhaps I just need to get used to the car - got it yesterday.
There is some ´slack´ somewhere in the driveline - like on my old 300 - if not carefull when changing gears, there will be a metallic `clack`when releasing the clutch.
Finally when driving + 100 kmh, and letting go of the gas pedal - a whinning appears from the gearbox or rear differential - a bit like 4 gear on my old 88`
All in all the car is great to drive, and the things mentioned is not something I cannot live with - but if they shouldn´t be on a Puma I will ask to have it fixed.

regards
CRJ
Post #64754 22nd Mar 2011 8:32pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2432

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Re: Is this normal??
CRJ wrote:
Hi - I just bought a 130 from 2008 with 44.000 km on the clock. As I see it I have 2 months left of factory warranty - and will like to know if the following things is something to complain about or it is normal for a Puma - everything is far better than the 300 tdi i used to drive.
When the car is parked in neutral with engine at idle - there is a lot of rattle and noise from the clutch.
Changing gears especially from first to second, has to be done very gently - and slow - perhaps I just need to get used to the car - got it yesterday.
There is some ´slack´ somewhere in the driveline - like on my old 300 - if not carefull when changing gears, there will be a metallic `clack`when releasing the clutch.
Finally when driving + 100 kmh, and letting go of the gas pedal - a whinning appears from the gearbox or rear differential - a bit like 4 gear on my old 88`
All in all the car is great to drive, and the things mentioned is not something I cannot live with - but if they shouldn´t be on a Puma I will ask to have it fixed.

regards
CRJ

Hi

1) rattle: probably the central damper of the friction plate is FU and is not absorbing the input shaft vibration
2) 1st to 2nd: quite common
3) same as 1). Check if the car had the clutch assembly exchaged using the new part.
4) Probably you need to have the crown-pinion adjusted

Thumbs Up Puma 110" SW

.............................................................
Earth first. Other planets later
Post #64773 22nd Mar 2011 9:35pm
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warren



Member Since: 14 Oct 2009
Location: East Lancs.
Posts: 903

England 2009 Defender 90 Puma 2.4 HT Santorini Black
I've had a bit of trouble with slack in the transmission, lots of backlash. I've had a new gearbox which made things a lot better, but didn't cure it. Thought it was possibly the diffs but they've been given the OK by the dealer but they've found 'excessive play in the offside rear half shaft and drive flange'. So it's going in on Friday to have that sorted.

I also have the clank when releasing the clutch when stationary occasionally too. Plus a clunk when putting it into gear....
Post #64774 22nd Mar 2011 9:40pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Thanks - I will take it to my local dealer and see if he wants to fix it. i bought the car in germany on Dutch papers and imported it to Denmark - so I expect a battle before they will fix it under warranty. Last service on the car was in 2009 - it has been standing still since, so I guess the clutch is original.

Regards
CRJ
Post #64775 22nd Mar 2011 9:44pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
warren wrote:
I've had a bit of trouble with slack in the transmission, lots of backlash. I've had a new gearbox which made things a lot better, but didn't cure it. Thought it was possibly the diffs but they've been given the OK by the dealer but they've found 'excessive play in the offside rear half shaft and drive flange'. So it's going in on Friday to have that sorted.

I also have the clank when releasing the clutch when stationary occasionally too. Plus a clunk when putting it into gear....


Sounds like mine. That what you call backlash is that the same as when engaging second and having your cup of coffe everywhere else than in the cup?
If a new gearbox is the solution - I sure hope they will accept it under warranty

Regards
CRJ
Post #64776 22nd Mar 2011 9:50pm
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warren



Member Since: 14 Oct 2009
Location: East Lancs.
Posts: 903

England 2009 Defender 90 Puma 2.4 HT Santorini Black
It did get that bad before the new gearbox. It would also do the same in the higher gears, say if you were coming onto a motorway and going through fourth, fifth and sixth gear. It didn't matter how slowly or gently you changed gear it still sent a big thunk through the cab.

After the new gearbox it was ok for about three hundred miles but then came back, but no where near as bad as it was. I thought that it was possibly slack in the diffs, as it was sorted at the gearbox end, but apparently they're fine. Thats when they found the excessive play in the rear half shaft.

Just hoping that once this is replaced it will sort it, I'm getting pretty bored of it going back to the dealers now!

The dealer said that a bit of play is normal, but I've been a couple of other Pumas where there's been none... Rolling Eyes
Post #64781 22nd Mar 2011 9:59pm
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willy eckerslike



Member Since: 15 Jun 2009
Location: North yorks
Posts: 1789

United Kingdom 2007 Defender 110 Puma 2.4 HCPU Keswick Green
If at idle you have a clunk when you dip and release the clutch you will need anew one soon, this will also cure most of the transmission clunk, or you could just wait until the springs fall out Original Member Pie n Pea Club.
110 HCPU Tipper
Post #64788 22nd Mar 2011 10:21pm
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warren



Member Since: 14 Oct 2009
Location: East Lancs.
Posts: 903

England 2009 Defender 90 Puma 2.4 HT Santorini Black
I'll mention that again when it goes back. Apparently they checked the clutch when they replaced the gearbox and it was fine... hmmmm
Post #64790 22nd Mar 2011 10:24pm
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willy eckerslike



Member Since: 15 Jun 2009
Location: North yorks
Posts: 1789

United Kingdom 2007 Defender 110 Puma 2.4 HCPU Keswick Green
Press for a new one the clunk gives it away, first learnt this off andrewS and he was right. Showed the mech the noise and he agreed new clutch, I then drove to scotland before I got booked in and on the way back the springs fell out, drove home with intermittent clutch Original Member Pie n Pea Club.
110 HCPU Tipper
Post #64795 22nd Mar 2011 10:38pm
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considp



Member Since: 22 Mar 2011
Location: Medway
Posts: 5

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Hi CRJ,

I have all the exact same problems. I recently bought a 110 XS SW 07 plate Puma with 42000 miles. Great car, but the clank I get when I release the clutch is getting beyond irritating. Also feels like I am grinding through the low gears to get them in place. I don't think I should need to drive an agricultural vehicle softly softly.

On reading lots of posts on the forum (this is my first post btw!!) it seems the gearboxes are rubbish and clutches are often going.

Mine is luckily still under land rover warranty, so am going to take it in to get it sorted. I will be prepared for the "oh well, it's a Defender you know" line.

Glad to hear I am not alone with my problems, but sorry to hear you are having issues too.

I must say however that I love my car, she's a beauty.

Cheers

Paul
Post #64856 23rd Mar 2011 5:01pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Hi
I talked to the dealer today - they are going to have a look at it next week - I will post here about the outcome. About changing gears - especially 1 and 2 , does anyone have a gearbox that changes with ease? Or is a smooth gearshift just not existing on a Puma - mine becomes a bit better when warm. Thought about adding something like Nulon or similar - but not until warranty is out.

CRJ
Post #64859 23rd Mar 2011 6:07pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2432

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
CRJ wrote:
Hi
I talked to the dealer today - they are going to have a look at it next week - I will post here about the outcome. About changing gears - especially 1 and 2 , does anyone have a gearbox that changes with ease? Or is a smooth gearshift just not existing on a Puma - mine becomes a bit better when warm. Thought about adding something like Nulon or similar - but not until warranty is out.

CRJ


Make sure the oil is the right one. Most people think a GL-5 is better than GL-4, so get some synth 75W-90, GL-4 oil. Also a faulty clutch does not help to get smooth gear changes. Mustangs drivers also have the same issue, so it is a design problem (it is just a Ford component so do not expect to be superb). Puma 110" SW

.............................................................
Earth first. Other planets later
Post #64873 23rd Mar 2011 7:25pm
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caminos_de_ibiza



Member Since: 23 Mar 2011
Location: Ibiza
Posts: 9

Spain 
I drive a 2009 Defender 11o" It has 38K KM, I bought it 2nd hand with 9000KM from the local Land rover dealer. last week on the way to work I felt the clutch to be spongy. The oficial Land rover Garage had a look and said I would need a new clutch. The garage told me I burned the clutch and the replacement would NOT be under warranty. I am pretty mad at my local dealer because he claimed that the clutch being a component that wares off does not fall under warranty. Confused Confused Confused

But yes, to change gears without any clinks or clongs is impossible in my car. 3rd gear is especially rough with some resistance and crack noise. driving many different models of defenders I think the new ford engine and gears are not the best! especially after paying 900 euros for a new clutch. 2009 Defender 110 SW
Post #64894 23rd Mar 2011 10:02pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2646

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
willy eckerslike wrote:
Press for a new one the clunk gives it away, first learnt this off andrewS and he was right. Showed the mech the noise and he agreed new clutch,


Crap, mine has been doing this since new, now on 16000km and I have a 5000km trip to Namibia coming up in 2 weeks' time Shocked --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



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Post #64930 24th Mar 2011 8:51am
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Problem solved - I guess
Unfortunately my car was out of warranty, so my local mechanic took a look at the car - it appears that the right gearbox mount is totally done..... I am going to have both fitted new tuesday. The slack in driveline has gotten from bad to worse - but as the car has been standing still for 2 years I suppose the gearboxmount has been letting go after being put to hard use again. Hopefully it will be gone on tuesday...and without me being broke..

Regards
CRJ 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #71011 15th May 2011 2:26pm
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