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mactheknife

Member Since: 08 Jul 2016
Location: Somerset
Posts: 51

2004 Defender 110 2.5 TD CSW Baltic Blue

110 CSW Doors

I have a couple of spots of rust appearing on my TD5 110 CSW 2nd Row doors and I want to get them sorted before they get too much worse.

- both have a small area of penetrating rust near the window frame above the door catch. is this weldable? rust is about 1 inch square in both cases.

19th Jul 2017 9:12pm

lightning

Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2848

I think the door skins are aluminium.

21st Jul 2017 2:52pm

LandRoverAnorak

Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

Post '02, the doors are all steel. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia

21st Jul 2017 3:31pm

bankz5152

Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2179

The door skins are ali. The door frames are steel. Should be weldable.

21st Jul 2017 5:23pm

Justtellme

Member Since: 23 Nov 2015
Location: Ottawa
Posts: 310

LandRoverAnorak wrote:
Post '02, the doors are all steel.

I believe the change over wasnt until 2005.......
My 2003 definitely has ali door skins.

21st Jul 2017 7:45pm

LandRoverAnorak

Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

Ah, my mistake. I thought they were introduced at the same time as the steel rear door. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia

21st Jul 2017 8:35pm

mactheknife

Member Since: 08 Jul 2016
Location: Somerset
Posts: 51

Thanks for all the responses, been away for a few days so not had chance to catch up.

Its a 2004 model. So all steel then.

Next job is to find a welder near Wells.

23rd Jul 2017 10:15pm

BuckBlu110

Member Since: 19 Apr 2014
Location: in the pub
Posts: 714

1994 Defender 110 BMW M57 3.0 Diesel CSW Buckingham Blue

One way to find out if they're all steel, use a magnet near the center of the door away from the frame. The all steel doors should be have pressed steel frames, so have the rounded corners, and fitted to 2005 vehicles onwards. Ali skinned doors have welded frames, you can see the welds in the corners.

24th Jul 2017 7:32am

bankz5152

Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2179

mactheknife wrote:
Thanks for all the responses, been away for a few days so not had chance to catch up.

Its a 2004 model. So all steel then.

Next job is to find a welder near Wells.

No. Steel frame ali door skins. I believe the change was 2007 with the Pumas. Never seen a standard TD5 with one peice doors.

24th Jul 2017 12:23pm

LandRoverAnorak

Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

My '05 TD5 had the newer all steel doors, which is what led to my earlier comment. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia

24th Jul 2017 12:32pm

Martin
Site Admin

Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

2015 Defender 90 Puma 2.2 XS CSW Montalcino Red

Late Td5s have the "Puma" side doors.

If the inside of the top of the door is in one-piece with rounded corners then it's a "Puma" door. If it is welded from 3 pieces, with angular corners it is the earlier fabricated frame, alloy-skinned door.

1988 90 Td5 NAS soft top

2015 D90 XS SW

24th Jul 2017 12:33pm

LandRoverAnorak

Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

The pedant in me can't help but think that Pumas had late TD5 doors

Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia

24th Jul 2017 12:35pm

Martin
Site Admin

Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

Anorak

1988 90 Td5 NAS soft top

2015 D90 XS SW

24th Jul 2017 2:29pm

mactheknife

Member Since: 08 Jul 2016
Location: Somerset
Posts: 51

The doors are welded in three parts at the top, so steel with ally skins then!

25th Jul 2017 9:59pm

lightning

Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2848

Which doors are better, the "Puma" rounded corner ones or the earlier square corner ones?
My 2005 TD5 110 has the later type.

30th Jul 2017 12:02pm

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