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Welkman



Member Since: 02 Nov 2014
Location: Essex colchester
Posts: 329

United Kingdom 
I wish I had a mate with a tig setup I could borrow ! Awesome build Thumbs Up
Post #578300 16th Nov 2016 8:54pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10810

England 
Just awesome there Ged Bow down As for your dilemma i have had a good look and i would go for the slash cut out of the 2 choices Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #578304 16th Nov 2016 9:11pm
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Defender830



Member Since: 06 Nov 2016
Location: Somerset
Posts: 5

United Kingdom 2008 Defender 110 Puma 2.4 DCPU Galway Green
Definitely the slash. Looks like an epic defender. Engineering skills are very impressive. Want to extend my 110 to 130. Just need to find the funds. More likely to win the lottery. Amazing job awesome. Keep up the posts.
Post #578521 17th Nov 2016 8:05pm
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Red8eard



Member Since: 21 Oct 2016
Location: UK
Posts: 69

2003 Defender 130 Other HCPU Chawton White
Cheers guys really appreciate the support and input on here.
Been a bit cold to be out in the cattle shed so ive been working on other bits and pieces in the house

Firstly a cover plate for the pneumatic valves to operate the high and lo and difflock on the transfer case. should look well on the transmission tunnel when i fab it.


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Also still not 100% on the exhaust so been playing with designs and ive narrowed it down to 2 now a straight 3" or a ellipse 3" leaning toward the ellipse atm Think it looks less agri spec Laughing .



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Also received a delivery of a boost controller and a stainless 1/8 EGT boss to weld into the exhaust. Should help me get some more power out of the cummins reliably .



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Exhaust will be finished this weekend i hope fingers crossed Razz

-Ged
Post #578555 17th Nov 2016 9:26pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10810

England 
Agree with you there Ged, the way you are leaning on the choice of the exhaust and the cover plate looks spot on to me as well Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #578568 17th Nov 2016 9:46pm
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Red8eard



Member Since: 21 Oct 2016
Location: UK
Posts: 69

2003 Defender 130 Other HCPU Chawton White
Just a small update as my phone died due to the below freezing temps outside.

Got my puma bonnet fitted with a td5/300 gas strut kit from xcess 4x4 and modified it to suit.



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Ill be taking it back off to sound deaden and tidy up my trimming lol

-Ged
Post #579116 20th Nov 2016 12:26am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10810

England 
Looks good there Ged, you cant beat a K&N filter Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #579278 20th Nov 2016 8:27pm
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Red8eard



Member Since: 21 Oct 2016
Location: UK
Posts: 69

2003 Defender 130 Other HCPU Chawton White
Cheers, they dont make a bigger one unfortunately lol going to make a mud and water shroud for it out of a bucket or something lol

Its been a tad cold over here in Ireland so apart from some welding and parts collecting in the hall ive gotton some video footage and chopped it into a short clip with some pictures.



Enjoy

Cheers,
Ged


Last edited by Red8eard on 27th Nov 2016 10:58pm. Edited 1 time in total
Post #580259 24th Nov 2016 10:09pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2901

Post #580469 25th Nov 2016 6:33pm
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Red8eard



Member Since: 21 Oct 2016
Location: UK
Posts: 69

2003 Defender 130 Other HCPU Chawton White
Cheers, Pushing on through the cold with the exhaust saga now almost complete few springs to weld on to finish the slip joints as it too narrow for anything else.


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Heres a quick video of it feeding the trees.
https://www.youtube.com/watch?v=N3CrUt8IJ3E

-Ged
Post #580534 26th Nov 2016 12:45am
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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10383

United Kingdom 
That noise Cool
Post #580555 26th Nov 2016 9:36am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10810

England 
Very nice, nice exhaust exit and choice of cut Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #580702 26th Nov 2016 10:28pm
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Red8eard



Member Since: 21 Oct 2016
Location: UK
Posts: 69

2003 Defender 130 Other HCPU Chawton White
hehe im glad you approve, final bit of welding to do this week and it will be grand. Moved onto a few other jobs. biggest of which was tuning the engine.

Boost is now peaking at 2.7bar a little black smoke while on boost. Safe to say im at the limit of the hx35 and ill be leaving the power around there for a while.
estimated around 300-350hp with the 3800rpm governor and sheadloads of torque.

Engine and pump mods so far.
5.9 cummins
HX35w turbo 12cm housing
3" inter cooler and pipework
3" exhaust
+50 injectors
VE static timing advance 1 tooth
Boost pin
Piston lift pump.


video for the craic.



I also fitted some sound deadening and completed the bonnet work.


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and started mocking up some ideas for the trans tunnel.



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MOT's now getting closer.


Last edited by Red8eard on 27th Nov 2016 10:59pm. Edited 1 time in total
Post #580897 27th Nov 2016 8:23pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10810

England 
Many steps forward there Ged Thumbs Up How many mock ups are going to do for the tunnel ? 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #580900 27th Nov 2016 8:34pm
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Rosco



Member Since: 03 Dec 2010
Location: Burntwood
Posts: 1835

United Kingdom 2015 Defender 110 Puma 2.2 XS CSW Montalcino Red
Looking amazing this build. Looking forward to hearing how it performs on and off the road.

Red8eard wrote:


I also fitted some sound deadening and completed the bonnet work.


Click image to enlarge

.


Is that the Britpart bonnet kit? 2007 - Stornoway Grey 90 XS SW - Gone
2002 - Black Discovery II - Gone
2014 - Montalcino Red 110 XS SW
Post #580959 27th Nov 2016 10:12pm
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