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Home > Puma (Tdci) > Replacing TDCI engine with TD5 engine.
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chrisbowler



Member Since: 25 Jun 2011
Location: wales
Posts: 101
I have started this conversion - have a Disco 2 TD5 unit with Disco 2 gearbox. We are going to position the gearbox in the chassis. This means we may end up with custom propshafts but either way the limited cab space in the PUMA means that the gear level is in the correct place in the PUMA tunnel area. Using the short stick Disco 2 set up.

From this, the engine will have new mounts made and end up in a new position.

Wiring is a bit more complex - I have a stripped back Defender loom that will run the engine and then the original PUMA loom that will run everything else. The PUMA dials and instrument pack will go and in its place a new instrument pack with Defender TD5 gauges.

Pictures once we get things in the right place.

Chris Bowler
Post #531379 13th May 2016 8:58pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006
Wales 
Thumbs Up Thumbs Up
Post #531382 13th May 2016 9:03pm
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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481
 2016 Defender 130 Puma 2.2 HCPU Santorini Black
Sounds like a great project. Just love the fact you can do this sort of thing. The ever modified Defender in all guises! 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #531450 14th May 2016 9:14am
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chrisbowler



Member Since: 25 Jun 2011
Location: wales
Posts: 101
Engine now in!!

[URL=]
Click image to enlarge[/URL]

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #558419 23rd Aug 2016 8:31pm
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pj2106



Member Since: 20 Dec 2012
Location: Huntingdon AKA The Shire
Posts: 1500
United Kingdom 2008 Defender 110 Puma 2.4 USW Stornoway Grey
Would love to do this 2008 110 2.4 XS Utility (Hagrid)
2002 90 TD5 Hardtop (Sully) Sold
1998 300TDi D1 (Billy) Sold
Post #558426 23rd Aug 2016 8:52pm
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888
England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
jimbob7 wrote:
At MOT time you would also need to have the same emissions as a Puma.No different to me fitting a N/A diesel engine in my TD5.It would have to meet the same emission standards as a TD5.


There is no requirement for an engine to meet later standards, the emissions requirement is based on the age of the engine, or the vehicle, whichever is oldest. You will need to prove the age of the engine though when you take it for a test. That's not usually a problem though, especially if you've changed the engine number etc... on the log book beforehand. Just take a suitable reference book although any LR literate MOT tester will know the age anyway from the engine type (10P, 15P etc...)

I've been through this a few times in different permutations and never had an issue at MOT time as long as all the paperwork is up to date.

http://www.motuk.co.uk/manual_730.htm http://www.yorkshireoffroadclub.net/
Post #558438 23rd Aug 2016 9:29pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
chrisbowler wrote:
Engine now in!!

[URL=]
Click image to enlarge[/URL]


Engine is leaning a bit! I think you need a smaller brick :whistle:

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #558457 23rd Aug 2016 9:53pm
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PumaPhil



Member Since: 26 Oct 2014
Location: Bridgend
Posts: 201
Wales 2015 Defender 90 Puma 2.2 HT Aintree Green
Seeing your location as Wales, and that the vehicle is a red 130 tipper, does it belong to Lampeter tree surgery by any chance? Looking forward to seeing how you get on with getting it running
Post #558526 24th Aug 2016 8:13am
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Nevillerover



Member Since: 14 Feb 2015
Location: Suffolk
Posts: 224
United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Sumatra Black
ooh, so if my 2.4 goes pop I could out a 200 in! or a 300!
Post #558593 24th Aug 2016 12:28pm
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chinnus



Member Since: 24 Aug 2012
Location: UK
Posts: 119
2001 Defender 90 Td5 ST Coniston Green
what a great idea look forward to seeing the pics!!!

Are you going to fit a dpf to the td5?
Post #564297 15th Sep 2016 7:43pm
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