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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
fitting stainless sills, removing old bolts...
Hello


Since doing my sound proofing and mats etc all out I though to fit stainless sills....aarrgghh cannot remove the two allen key? bolts towards the front of the drivers footwell. Soaked in WD40

Do I try and saw them off?

Phaffing around last night aarrgghh these are the ones I cannot move, well they are under this mat in this location (not my car) just picture to show.

The others look ok as they are bolts



Click image to enlarge
Post #546810 7th Jul 2016 11:05am
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
If they just run into nuts on the underside then just grind the heads off [with an angle grinder]. Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #546818 7th Jul 2016 11:50am
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
those are M10 i believe and go into nuts on the under side. I actually think the nuts might be in the channel of the sill too. They will definately be caked in mud and crap underneath.

Even given all that I would try and get a socket on the nut underneath and then try it from there. I did mine with a 18v rattle gun which got them out ok after some swearing. If that doesnt work id drill them out from above, or possibly grind the head off, again from above.

some advice when you replace, would be to ensure you buy a bolt with no more length than is necessary as this will make it easier to remove the next time.
Post #546820 7th Jul 2016 11:55am
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
I recognise that photo! Shame the rocksliders don't look like that anymore - about to be replaced. 2005 Td5 | 90 Station Wagon | Tonga Green
Post #546823 7th Jul 2016 12:01pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
^ Sorry I took it from google images


Good to hear not just me that had problems with these heads...I will get them off somehow!!


The new bolts that came with the kit are much shorter and generally look much better quality so hopefully re fitting will be easier...
Post #546934 7th Jul 2016 7:36pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
Well what a pain in the flipping neck...


Getting the old bolts off.... I did it but it involved a drill !! I was even thinking should I re-drill the sills but didn't fancy that either.




Click image to enlarge





So they are off ready for me to clean everything, rust proof and then fit the silent coat up to them and carpet


I've 3 others left to do aarrrgghhh Big Cry
Post #547183 8th Jul 2016 7:40pm
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Chris86



Member Since: 15 Jul 2014
Location: South Yorks
Posts: 789

United Kingdom 2005 Defender 110 Td5 USW Chawton White
Small set of mole grips was the weapon of choice when I removed my floors last....

You'll need to replace the bolts with new though afterwards- they make a right mess of the heads!

Chris
Post #547198 8th Jul 2016 8:08pm
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1763

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
Easy outs,

Impact driver,

Grinding a slot in the head.

Some combination of the above usually works!!
Post #547242 8th Jul 2016 10:56pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
OK so 3 hours later one side of the car is done with new bolts, washers, rust prevention and silent coat noise deadening fitted,


Rear bolts un done and cleaned ready to rust proof and refit


Click image to enlarge




Rear fitted, doubt the kids will even spot them Very Happy


Click image to enlarge




Front ones... with original carpet back in (over silent coat)



Click image to enlarge


Then with rubber mat and over mat...




Click image to enlarge



Looks pretty smart so I'm happy although I thought would be a quick job..... Laughing Might treat it to some new over mats next.


Just need to do the passenger side now !!! aarrgghh Very Happy
Post #547349 9th Jul 2016 2:17pm
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defender9



Member Since: 12 Mar 2016
Location: Fylde Coast
Posts: 1629

United Kingdom 2015 Defender 90 Puma 2.2 SW Keswick Green
After all that work is it any quieter?
Post #547355 9th Jul 2016 3:20pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
^ Hello


I've not done all the truck yet.

Rear load area and over rear arches
Rear second row foot well
Front Drivers side under mat
both front doors.


I would say up to around 40 mph so far yes, a little better. Over that harder to tell as other noises such as the wind take over Smile The doors shut with a thud though and adding more will help with the noise I'm sure. Its Never going to be quite.


I do wonder if more under the bonnet would help also


It's on my list
Post #547381 9th Jul 2016 6:38pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20376

United Kingdom 
I've got to do my doors with Dynamat too. Thumbs Up

The good thing with soundproofing within SS sills also is the soundproofing is a good isolator too.
That helps dissimilar metal corrosion prevention.
Post #547385 9th Jul 2016 6:46pm
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