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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4225

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
What's caused this brown stain?
Following almost a full day driving in the rain I have required a rusty brown stain on the passenger side of the bulkhead and bonnet. It looks suspiciously like it has emanated from the passenger side wiper spindle. Any suggestions as to the cause and what needs to be done to stop a recurrence?


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Post #542541 22nd Jun 2016 7:58pm
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Chris86



Member Since: 15 Jul 2014
Location: South Yorks
Posts: 793

United Kingdom 2005 Defender 110 Td5 USW Chawton White
Rusty residue front your wiper spindles. You can keep forcing lubricant into them in them- that may eventually improve matters.

New wiper spindles are probably the answer sadly. It's a complete arse of a job- a lot of dismantling to do such a simple repair, and everything in the dashboard is both sharp and an awkward shape (certainly on a td5 it ia anyway....)

Chris
Post #542543 22nd Jun 2016 8:03pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4225

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
I'm amazed that much stainng just from one days driving. How would I go about forcing grease in? Does this mean there is water in the wiper gearbox? If so I'll replace it. I always like a challenge!
Post #542551 22nd Jun 2016 8:14pm
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RoddyK05



Member Since: 08 Apr 2015
Location: Inverclyde
Posts: 633

Scotland 2004 Defender 90 Td5 SW Yellow
There should be a rubber boot over the base of the spindle, you can try filling that with grease to see if it keeps the water away from the base. Mines done this before I changed them, but the boot was missing from one side. I done a full write up on the change over, not difficult, just time consuming.
Post #542565 22nd Jun 2016 8:38pm
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Chris86



Member Since: 15 Jul 2014
Location: South Yorks
Posts: 793

United Kingdom 2005 Defender 110 Td5 USW Chawton White
Mine looked like that for a few months, then the nearside one seized up on the motorway which was lovely!

As said above, not a difficult job, just time consuming and awkward, an assistant with small hands an excellent memory will pay dividends when you come to reassemble.


Chris
Post #542569 22nd Jun 2016 8:46pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4225

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Could this also be the reason for a few drips of water on the passenger side floor mat?
Post #542570 22nd Jun 2016 8:51pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
Absolutely, especially if there is no rubber boot around the spindle then water can track into the inside of the vehicle - much in the same way as it can get in via the screen frame blocks and bulkhead to frame seal.

Traditional Defender quirks unfortunately, some leak, some don't and it has ever been thus since the 1980's. Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #542575 22nd Jun 2016 8:57pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17523

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It's not too bad to change the wiper boxes on a Puma, and the dash doesn't have to come out. You can free the dash off and pull it towards you enough to do the job with it in situ.
Post #542581 22nd Jun 2016 9:14pm
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RoddyK05



Member Since: 08 Apr 2015
Location: Inverclyde
Posts: 633

Scotland 2004 Defender 90 Td5 SW Yellow
Looking closer at your pics, you still have the rubber boots on the spindles. The rust will be coming from the 'joint' area between the moving and fixed parts of the spindle. Clean and grease just now, but replacement should be on the cards before winter I would say.
Edit - Your wipers don't both sit flat, the rusty side is up a bit compared to the other one - also a sign that the wheelbox could be on the way out.
Post #542582 22nd Jun 2016 9:16pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4225

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Is there a "how to" in existence for replacing the wheel oxen on Puma? I tried the search but couldn't see anything. I'm wondering if it's worth renewing both sides plus the the drive cable thing whilst I'm in there.
Post #542633 23rd Jun 2016 6:20am
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6112

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Funnily enough, this is one of the few problems that Mercedes copied with the G wagen, the spindles are a leak point on them too.
Post #542636 23rd Jun 2016 6:31am
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Tommo



Member Since: 19 Dec 2013
Location: Leicestershire
Posts: 830

United Kingdom 2006 Defender 90 Td5 Black LE Java Black
I have this on mine and also it occasionally stops during wiping Shocked Shocked
Post #542801 23rd Jun 2016 6:53pm
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Vitesse



Member Since: 21 Mar 2014
Location: Sussex
Posts: 387

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Santorini Black
I squirt ac50 in and around the spindles. Seems to do a good job. Not sure if it's supposed to be used for that but no issues as yet Thumbs Up 2015 90 XS Santorini Black
Post #542991 24th Jun 2016 12:16pm
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Wild Card 90



Member Since: 03 Dec 2014
Location: Gerlingen
Posts: 1060

England 2012 Defender 90 Puma 2.2 SW Indus Silver
Remove the wiper arm and the rubber cap. Squirt a copious amount of WD40, Ballistol or similar in to the bushing to wash out the rust and wet the bushing. Then follow that up with a good douse of grease and push the cap back on. If you replemish the grease a few times and operate the wipers, you might be able to save it.
Don't ignore it. It will sieze up eventually, if you do. 1998 Tdi 90 SW,
2008 Td4 90 SW,
2012 2.2 90 SW,
2" raised Trailmaster/Terrafirma
Heavy Track Raids, 255 MTīs,
Recaro CSīs, anorak, wellingtons
Post #543018 24th Jun 2016 2:05pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4225

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
I'm going to go in behind the dash and replace some parts. Re-greasing is only ever going to be a short term sticking plaster I think. I was going to replace both wheel boxes, the drive cable and possibly the crank spindle at the motor end. But this adds up to few quid in genuine parts, so was wondering what your thoughts were. As a minimum, the passenger side wheelbox will be swapped but what else is worth doing "while I am in their"?
Post #544525 29th Jun 2016 1:36pm
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