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Telshe



Member Since: 02 Jul 2015
Location: West Oxford.
Posts: 49

England 2004 Defender 90 Td5 XS CSW Cairns Blue
The benifits of fitting 1.222 gears to my td5
Could somebody answer me some questions. I have been reading on Ashcrofts Transmission web sight the benifits of fitting the 1.222 gearing in my transfer box. The site states that it drops the revs down from 2919 at 70mph to 2530revs about 15 percent. Does anyone know 2530 revs relate to in mph on my standard gearing, l would like to hear and feel what it is like before committing my money to this project. I do a lot of motorway driving and feel it would benefit me and my passengers and my Landy (90). One last thing the tyre size is 235/85/16.
Many thanks for any comments.
PS the original new topic went in to Tomm thread sorry about that. Embarassed
Post #533761 22nd May 2016 5:39pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006

Wales 
I'm sure it's about 10 mph difference. It's been so long g since I've owned a TDI/td5 with stock gearing. It's the first thing I do to defenders when I buy them. Much better on fuel, quieter, less stress on the engine.
Post #533762 22nd May 2016 5:42pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

United Kingdom 
For me this works in conjunction with a map - the two working together to make pulling out of junctions better with the taller first gear, and motorway and A road cruising quieter with the lower engine revs / noise.

I was expecting more mpg - but I've only just fitted mine and I think it's coincided with my FPR springing a fresh leak.

Well worth doing - although the Ashcroft gear route is very expensive. A cheaper option is to pick up a 2nd hand transfer box and swap them over.
Post #533765 22nd May 2016 5:48pm
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Mdm



Member Since: 11 Sep 2013
Location: Sunny Lancashire
Posts: 1599

United Kingdom 
if your ever up north in Lancashire ill take you out as i have run this set up for many years,ideally needs a remap depending on vehicle spec and tyre size and load but suits the td5
Post #533775 22nd May 2016 6:20pm
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ROBBONTHEROCK



Member Since: 23 Jun 2014
Location: Aberdeenshire
Posts: 637

Scotland 2007 Defender 110 Puma 2.4 XS CSW Firenze Red
My landy has a Disco 1 Transfer box which pretty much does the same thing.

I have an JE Engineering remap on a 10P engine.

My truck is brilliant on long drives, but (and there is always a but), the truck is more prone to stalling in 1st gear when pulling away when cold, now I have learned how to drive with it, so its never a problem and I very rarely stall it now. But i do notice it bogs down a little bit easier when towing a trailer.

However I don't tow trailer very often and more often i'm driving to and from work, but doing it at 60 mph, with no trauma to my ears (or engine).

I love how it pulls in 4th and 5th, far more user friendly, not nearly as much gear work without the mod.

Cheers
Andy
Post #533782 22nd May 2016 6:35pm
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1763

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
So to those that have 1.2 gears, would fitting them and the v8 fifth gear work or be too high?

I have the higher 5th gear in mine already. Sure I'll need a transfer box one day!
Post #533786 22nd May 2016 6:45pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2227

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
I didn't enjoy the 1.2 experience. I found it put second and third gears in the wrong place ie the ratio was wrong for when you need them. Definitely better on the motorway but not enough to make me stay with it and I went back to a 1.4 transfer box.
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #533818 22nd May 2016 8:04pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

United Kingdom 
I think Mo yours is a 200tdi ? I think the Tdi is 50ft/lbs of torque less than a standard Td5 and I don't think a Td5 in standard guise has the grunt to make it work - it must have been awful!
Post #533836 22nd May 2016 8:55pm
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Hufflepuff



Member Since: 25 Oct 2014
Location: Hampshire
Posts: 727

England 2005 Defender 90 Td5 XS CSW Tonga Green
The Ashcroft 1.2 kits was one of the best mods I've done to my td5. Rather than consciously having to try to maintain 65mph on the motorway, it now happily cruises at 70, and then a remap on top gives you plenty in reserve.

However, if you regularly tow heavy loads be warned that it does make first a little tall. Its absolutely no problem when non-towing (first feels like first on most other cars), but I could imagine it being hard work to pull away up a hill with a 3.5 tonne load on the back, but then we do have a low box for that right?
Post #533972 23rd May 2016 12:56pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
It's the best mod I've done along with IRB remap you're welcome to come and try it Thumbs Up
Post #533986 23rd May 2016 2:29pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
I've got the taller 5th and 1.22 transfer box in my Td5. Lovely on the motorway and pulls 5th no problem, although it is tuned with a vnt Whistle
I don't have a rev counter but would estimate 2400 rpm at 70?

On a recent trip cruising at 80mph (gps) it returned 25mpg, which I didn't think was bad. 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #534006 23rd May 2016 3:29pm
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Lucifus



Member Since: 29 Jan 2016
Location: U.K.
Posts: 52

United Kingdom 
I've got the 1.2 in my tweaked 200tdi 110 and 1.4 in my mapped td5 110. Both have big tyre setups. I drive these back to back regularly.

If the transfer box ever blew on my td5 then I think I'd just get a 1.4 again with the taller 5th gear mod in main gearbox.

1.2 is great on motorway and requires a slightly different driving style to the 1.4 With oversized tyres and a heavily loaded 110 you may struggle with 1.4 on a hill start. I had to drop mine into low once to pull away on a really steep hill without slipping the clutch.
Post #534026 23rd May 2016 4:38pm
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1763

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
grafty99 wrote:
I've got the taller 5th and 1.22 transfer box in my Td5. Lovely on the motorway and pulls 5th no problem, although it is tuned with a vnt Whistle
I don't have a rev counter but would estimate 2400 rpm at 70?

On a recent trip cruising at 80mph (gps) it returned 25mpg, which I didn't think was bad.


I took the roof rack off mine recently, will happily do 28mpg sat at 70-75 on a run now, up from 24mpg at 65-70 with the rack.
Post #534385 24th May 2016 9:06pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
I've found the same as Mo but 1st and 2nd quite tall. Love the way it pulls in 4th though (300Tdi)

Do tow reasonably often but not quite enough to warrant changing back, cruising in 5th on motorways is much nicer but it does lack a bit of power (but my other car is a 3.6TDV8). Once I've given stuff a good clean and service I'm sort of tempted by a VNT though... Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #534395 24th May 2016 9:35pm
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