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datcullen



Member Since: 15 Aug 2013
Location: UK & Italy
Posts: 153

2015 Defender 110 Puma 2.2 USW Java Black
TD5 Cracked Head - what extra bits to replace..?
Hi,

I've read through all the topics I can find on this which have been hugely helpful (thank you all) but was after a bit of specific advice please...

We have a 2001 TD5 110 - this engine has around 95k on it. Injector harness and no. 5 injector were replaced 6 months ago, then 4 weeks ago there was diesel in the oil which was traced to the injector seals so those were all replaced. However the diesel in the oil is still occurring and close inspection of the head has shown it is cracked above no 3. The engine has not had the easiest life - we done around 70k miles in the 3 years that we've owned it and we bought it with a Das-tek chip on it (which I'm sure has contributed to the issues!)

So I've got a refurbished head from Ian at autotech in Cornwall and a full seal set. What else should I replace at the same time? We're currently living in Italy where the labour rates are low (and we have a good local non-franchise Landy shop) . In September it needs to move us and our lives (in the largest Ifor Williams box trailer) back across Europe without breaking down. On the flip side we were looking to chop it in for a TDCi anyway (with a long term aim to then drop a 3.2 unit in) so don't really want to spend too much!

Timing chain? Water pump? Piston rings?

Thanks in advance,

Beau
Post #333911 27th May 2014 1:46pm
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Limey



Member Since: 18 Oct 2013
Location: Northern Italy
Posts: 193

Italy 
Unfortunately I've got no advice to offer regarding your question, but as a fellow Brit currently living in Italy, I just thought I'd wish you the best with it all.
Post #333914 27th May 2014 2:09pm
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datcullen



Member Since: 15 Aug 2013
Location: UK & Italy
Posts: 153

2015 Defender 110 Puma 2.2 USW Java Black
LOL Laughing

Thank you for the kind wishes Limey!
Post #333916 27th May 2014 2:13pm
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diesel_jim



Member Since: 13 Oct 2008
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Posts: 6092

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Not much else to change really. I've not heard of a timing chain needing much attention.

The fuel pressure regulator wouldn't be a bad thing to change, especially as it's bolted to the head anyway... it'll stop any future leaks you will no doubt get.
Post #333957 27th May 2014 5:41pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
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United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
head dowels? Whistle 2002 90 Td5 Station Wagon
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Td5 90 Thread http://www.defender2.net/forum/topic50767.html
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Post #341627 29th Jun 2014 4:47pm
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ozzy57



Member Since: 14 Feb 2014
Location: Farnborough
Posts: 221

2002 Defender 110 Td5 CSW Alveston Red
The one thing I forgot was a new copper washer for the chain tensioner. Oil widdled out for weeks until I changed it. It wasn't me!
Post #341652 29th Jun 2014 6:25pm
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