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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
wheelbearing conversion
Decision has been made to keep my 110 Puma for good. This means I want to carry out some extra work. Taking apart and regreasing the wheelbearings is one of the tasks. Do most of you Puma owners replace the collapse set up with the older TDI-TD5 style 2 nut system? I have searched the forum and it seemed to be very straight forward, requiring only the inner and outer washers and the locknuts apart from seals and gaskets. Or do I miss something?
Cheers
Post #266797 15th Sep 2013 7:05am
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

I regreased my bearings when I did mi brakes,tightened the (new) nut to spec torque, job done,simples,I'd only think about converting if the bearings were knackered. Did an MOT shortly after and the bearings were spot on.
the bearings system was changed before the td5, I think.
Post #266819 15th Sep 2013 8:48am
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
So did you replace any other parts than the nut?
Post #266826 15th Sep 2013 9:05am
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
I have done this on a few of my previous Pumas, copy the TD5 set up Thumbs Up
Post #266840 15th Sep 2013 9:35am
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

100inch wrote:
So did you replace any other parts than the nut?


I only replaced the nut,mi bearings were good (also, low mileage,49k),cleaned,re-packed and re-fitted,torque is around 210 nm (if I remember right),mine's an 06, TD5 btw.Not sure why, but it is a popular conversion, maybe I was lucky,dunno.
Post #266851 15th Sep 2013 10:10am
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the gunner



Member Since: 11 Sep 2013
Location: midlands
Posts: 11

United Kingdom 

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td5 wheel bearings are different to tdi they have 1 lock nut & and a spacer I don't know what the puma set up is
Post #266856 15th Sep 2013 10:52am
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theorangebandit



Member Since: 03 Jun 2013
Location: Stowmarket
Posts: 862

ill will be over hauling just about everything on my puma next year after the winter passes. youll probably find that so long as you pack the bearings properly by actually packing them with grease and then correctly fitting everything then preloading the bearings before torqueing them all will be fine.

many people forget or dont know about preloading bearings , simply you tighten the nut as much as you can then back it right off then tighten with the torque wrench this gives the corrct float for the bearing meaning they can flex and expand with out shattering or doing some crazy stuff and ruining the whole wheel station.

is there a how to section on this forum ? ... (looking now )
Post #266862 15th Sep 2013 11:14am
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
Were there any changes during the TD5 in the wheelbearing set up?
Post #267114 16th Sep 2013 7:38am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Don't forget that you have two alternative "upgrade" options:-

Option 1) Simply replace the (horrible) later style stake nut with the earlier arrangement of nut/locking (tab) washer/lock nut. For this you will need the late style tab washer (the hole has a "chordoid" flat) rather than the early style (with a rectangular tab). If you opt for this approach, torque the first nut down in the same way as if you're using a stake nut, since it pulls the outer bearing inner member onto the spacer tube.

Option 2) Discard the spacer tube, then use the nut/tab washer/nut arrangement as above. In this case you will get fully adjustable bearings, as used on series vehicles etc, but you must set the bearing end float correctly. Under no circumstances should you torque the first nut as you would if the spacer tube was still present, if you do so you will destroy the bearings.

Although the stake nut is cheap and nasty and a poor engineering solution (and well worth getting rid of), it is worth bearing (sorry) in mind why the spacer tubes were adopted, In principle it is quite a good idea, and in the majority of cases there is no merit in removing them just for the sake of it.
Post #267125 16th Sep 2013 8:30am
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
I know I am in the wrong section but did a search and found this topic.

My 2003 TD5 90 has a little play on all corners.
Probably the 35" tyres with 0 ET rims combined with serious off-roading might be a little heavy on the wheel bearings.
I have the later tube between the bearing set-up and this makes adjusting for play a little more time consuming so I am thinking off changing to the old style setup. So remove the tube and using the double nut and washer set-up. But my question is: Is the axle stump the same as the old style? Does it have the flat piece on the btm.? Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #317452 20th Mar 2014 10:34am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Yes, it is the same, although the flat should actually be at the top not the bottom (the WSM states "refit the stub axle with the flat at the 12-o'clock position" or words to that effect).

You will need to remove the spacer tube, and fit the two nuts with the tab washer between them (keep the thrust washer between the inner nut and the outer bearing, of course). Tighten the nuts in the traditional way to set the end float correctly.
Post #317474 20th Mar 2014 12:22pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
Thanks,

My early 90 and the Camel discovery had the double nut system and I liked that more. I don't remember if the flat piece was on the btm or top. I thought btm but probably I was wrong. Mr. Green Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #317518 20th Mar 2014 3:50pm
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landybehr



Member Since: 17 Apr 2013
Location: -D-
Posts: 173

I wouldn´t discard the spacer. In my eyes the later system (TD5 on) is an upgrade.
Whenever I have had axles with the TDi (and earlier) system disassembled, there was wear on the stub axle. Uneven wear caused by the inner wheel bearing race which moved on the stub axle. Given that the wheel bearing preload was perfectly set at the factory (?)(!) then that wear shouldn´t have happened in the first place. Lubcrication was no issue on SI-III, RRC vehicles older than the mid-90´s. Most people buy new bearings but keep the stub axle. I think you can try as hard as possible to set the bearing preload right, it will get bad again over a few 10.000 miles. New stub axles were the only solution to the problem AND setting the preload right - in so far that you got away as along as a factory fresh vehicle.

The later system adresses the "moving" bearing race. I have converted my RRC (with disco1-Tdi-axle) to the system and am happy. I used the spacer ring/tube AND the two nuts (á la TDi).

I´m pretty certain that the TD5/TDci wheel bearing system only got that bad reputation because of a lack of lubrication. I removed the drive members of each wheel and put grease and a few ml´s of gearbox oil into the hub shortly after I received my TDci which was one year old at that time. One of the splines to the drive member were already rusty. And grease behind the plastic cups on the drive members helps to keep water out, maybe.
Post #317636 20th Mar 2014 9:29pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
The problem off the spacer is that you cannot adjust the bearing play or you have to have a load off spacers off different sizes. Or you have to be very accurate with an angle grinder. Twisted Evil
10.000 miles? That's OK for me. My 90 made about 8000 miles since I bought it in 2009.

So my choice is for easy adjustment instead off long lasting. I don't mind adjusting once or twice a year as long it is quick and easy. I have to change brake pads a few time per year anyway as they don't like wet sand. Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #317650 20th Mar 2014 10:15pm
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
Did my 110 around xmas time and sticked to the OE set up. Easy as it gets and play was spot on. Guess the conversion is handy once you change bearings. But for a simple regrease I would not bother to change over IMO.
m
Post #317698 21st Mar 2014 4:57am
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