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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2645

Scotland 
twopoint6khz wrote:
Shouldn't be anywhere near needing a new cross member surely? Shocked

Release bearing, if it's just noisy I'd leave it, they really do all do that. Most only do it from cold.


Td5 rear crossmembers are just incredibly bad. Made from wafer-thin steel and full of mud/water traps. If you do replace it don't just stick another POS Td5 Land Rover one on. Get one from one of the companies making proper-thickness ones like MIB Components.

I have seen 2001/2002/2003 cars with gaping holes in the back of the chassis, funnily enough my 1993 110 was only just encountering some surface rust Smile

I don't know if they've improved it for the Tdci models, I hope they have.
Post #133239 21st Mar 2012 9:00pm
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twopoint6khz



Member Since: 18 Aug 2011
Location: North Lakes
Posts: 654

United Kingdom 2005 Defender 110 Td5 CSW Java Black
The reason I posted that was that my old V-plate 90 still had no visible corrosion anywhere on the chassis at 10 years old. The rear x-member was totally solid. Fair enough I looked after it, but I did off-road it and leave it covered in crap too. Didn't think they were that bad TBH, but I'm happy that mine was the exception to the rule Confused

New one seems pretty solid too, but that's only 6 years old.
Post #133242 21st Mar 2012 9:03pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2645

Scotland 
Indeed, it depends how it's looked after. I have a 1992 90 that evidently hasn't been in its previous life, so it's had a new rear crossmember and various other patches from me. A Td5 that has been looked after should still be OK, as yours proves Smile

But the metal is far thinner on a Td5, which makes them very prone to rotting through, And the design with that silly hole for the towing socket doesn't help things either.
Post #133246 21st Mar 2012 9:08pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
The one I have got has never been offroad but it has spent the last 10 years in Portland so I would expect some problems with rust.

The rest of the chassis looks fine and two of us had a damn good inspection of it to make sure it was OK.

The guy who looked at it with me is just putting a new chassis on a series 3 and has had land Rovers since he could drive. His opinion was the same as Retro's, TD5 rear crossmembers are not good. He did fit a new one to a 110 and said it would have been better to put a new chassis on.

Thanks for the heads up on MIB Retro, just had a look on their site Thumbs Up

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #133248 21st Mar 2012 9:12pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Picked it up Thumbs Up

Drives like a dream, not bouncy like the 90 Pumas I have driven but that could be down to the tired suspension.

Had time to look round before dark, rear cross member not that bad (has had an advisory for the last five years Shocked ), rest of the chassis looks good. Couple of areas of bubbling paintwork to sort and, bodywise, thats it.
I will have a galv chassis fitted this year.

Front and rear diff pinion seals are leaking, I will check the breathers at the weekend to make sure that is not the problem.

As twopoint6khz said, release bearing shuts up after 5 minutes so that is being left alone.

And the engine sound (without a decat and centre box removed - yet Laughing ) - fantastic Thumbs Up

The really bad point (apologies to dog owners - I have owned dogs for many years but not recently so am not biased) - the stench of wet dog inside Crying or Very sad

First job is to bin all the carpets, remove the seats and headling and give everything a damn good airing.

It is having rubber mats fitted throughout, probably get the Exmoor R380 set, not cheap but all I can find at the moment.

Overall, very happy - pictures at the weekend Thumbs Up

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #133547 22nd Mar 2012 9:17pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20359

United Kingdom 
bob neville wrote:
Picked it up Thumbs Up

Drives like a dream, not bouncy like the 90 Pumas I have driven but that could be down to the tired suspension.

Had time to look round before dark, rear cross member not that bad (has had an advisory for the last five years Shocked ), rest of the chassis looks good. Couple of areas of bubbling paintwork to sort and, bodywise, thats it.
I will have a galv chassis fitted this year.

Front and rear diff pinion seals are leaking, I will check the breathers at the weekend to make sure that is not the problem.

As twopoint6khz said, release bearing shuts up after 5 minutes so that is being left alone.

And the engine sound (without a decat and centre box removed - yet Laughing ) - fantastic Thumbs Up

The really bad point (apologies to dog owners - I have owned dogs for many years but not recently so am not biased) - the stench of wet dog inside Crying or Very sad

First job is to bin all the carpets, remove the seats and headling and give everything a damn good airing.

It is having rubber mats fitted throughout, probably get the Exmoor R380 set, not cheap but all I can find at the moment.

Overall, very happy - pictures at the weekend Thumbs Up

Bob

Sounds great Bob. Yes, carpets and dogs don't mix at all least of all wet ones Laughing Far easier to clean and keep clean having rubber throughout. Look forward to seeing your pics. Thumbs Up
Post #133551 22nd Mar 2012 9:24pm
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chiefstoker



Member Since: 11 Oct 2010
Location: Weston-super-Mud
Posts: 897

England 2005 Defender 90 Td5 HT Zambezi Silver
I never really understand why carpets are fitted to Defenders anyway Confused 2005 TD5 90 Hard Top

Beer 'n Sex 'n Chips 'n Gravy

Post #133640 23rd Mar 2012 6:34am
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Here she is, back from the health farm and ready to be modified Thumbs Up


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Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #145925 19th May 2012 1:29pm
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Zagato
Site Supporter


Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 5013

United Kingdom 
That's very nice, same colour, age as my last 110. I would have one over a TDCi 90 SW anyday Wink
Post #145932 19th May 2012 2:32pm
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JSG



Member Since: 12 Jul 2007
Location: Berkshire
Posts: 2412

United Kingdom 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Nice Thumbs Up John

http://www.hampshire4x4response.co.uk

2011 Tdci 110 CSW XS
Post #145933 19th May 2012 2:32pm
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wslr



Member Since: 18 Jul 2010
Location: Wellington, Somerset
Posts: 581

United Kingdom 
How are you getting on with the exhaust note? Whistle
Post #146057 20th May 2012 9:23am
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
I think it needs just a bit more growl Rolling with laughter

It is just about perfect and there have been a few comments already - all good Thumbs Up

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #146129 20th May 2012 5:23pm
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bpman



Member Since: 21 May 2008
Location: Oslo
Posts: 8069

2008 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
nice looking truck Bob ... Thumbs Up
Post #146201 21st May 2012 6:34am
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
New pictures Thumbs Up

Progress has been slow due to having done my left knee in Big Cry


Click image to enlarge


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Work done.

New drivers and passenger doors fitted.

Steering guard fitted (Bearmach)
Silver CP replaced by Mammouth black version
Mantec snorkel fitted

All above from site sponsors Defenderbits Thumbs Up

New rear headling courtesy of site sponsors Duckworths - not sure if I should thank you or curse you Dan - it was a ****** to fit Laughing

All interior stripped of wet dog smelling carpet etc. rear fully sound proofed and rubber mat put in.
Top part of dog guard found and fitted.

Rock sliders fitted to replace sills.
CB installed.
All instrument lights replaced by LED's - what a difference Thumbs Up
Crystals and night breakers fitted, with stainless rims from Mobilecentre and new levelling motors installed.

Windscreen hinges replaced with new ones sprayed black.
Nato hitch and reinforcing kit fitted to rear cross member.

Start made on the body work. Not a vast amount mainly bubbling on the ali plus bimetalic corrosion under the old CP that has spread (you can see an area at the rear that has been taken back to metal and etch primed.

Still to do.

New wheels and tyres.
Winch and bumper.
New shocks and probably front springs.
Sound proof and finish rubber matting in the front.
Finish the paintwork.
I may also put new discs on when doing the suspension, the old ones will probably need replacing before the end of the year.

Getting there Thumbs Up

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #153067 1st Jul 2012 4:43pm
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22900013A



Member Since: 23 Dec 2010
Location: Oxfordshire
Posts: 3149

United Kingdom 2011 Defender 110 Puma 2.4 USW Keswick Green
Looks very good Bob. I want that same type of snorkel for my 110 later this year, any recommendations on best place to get one?
Post #153069 1st Jul 2012 4:45pm
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