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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17427

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Zed wrote:
That’s really interesting, let us how you get on. Usually the complaint is the opposite with revs being to low when motorway cruising. Some even swap out 6th gear for the lower ratio transit version which pushes up revs further to relieve excess wear on the main shaft.


How does speeding up the main shaft "reduce wear" on it?
Post #1051099 8th Nov 2024 7:28pm
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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3305

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
“Labouring” was the reason I was given but I don’t know exactly, which is why I found the OP’s solution so interesting.
This is from Winchester’s website, both owners I spoke with had fitted uprated gearboxes with transit 6th gear purchased from them:

“ Depending on your wheel size or transfer box ratio you might benefit from fitting the 0.77 lower ratio transit 6th Gear. Fitting the lower ratio can put you in a more comfortable rev range. labouring in 6th is a common cause of mainshaft wear.

Here are a few examples.

Standard 6th gear at 70mph 30inch tyres 2496 RPM
Standard 6th gear at 70mph 32inch tyres 2340 RPM
Transit 6th gear at 70mph 30inch tyres 2614 RPM
Transit 6th gear at 70mph 32inch tyres 2428 RPM”

https://www.winchestergears.com/performanc...4270-p.asp

Are they mistaken? WARNING.
This post may contain sarcasm.
Post #1051110 8th Nov 2024 8:45pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17427

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Allowing any engine to labour is bad, but I rather fail to see how running a shaft faster reduces wear. I suggest that in the absence of scientific evidence people should make up their own minds. Very Happy
Post #1051114 8th Nov 2024 9:09pm
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34064



Member Since: 12 Dec 2023
Location: South Central
Posts: 191

United Kingdom 2003 Defender 110 Td5 HT Alaska White
Is it not the fact the shaft is moving faster but the increase in RPM pushes it further up than where peak torque is produced 110 Td5 Ex Utilities slowly converting into a pop top camper one day

Build thread:https://www.defender2.net/forum/post1024784.html#1024784
Post #1051117 8th Nov 2024 9:41pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8049

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
I can see the benefit of the transit 6th gear option. Higher revs for those on std tyres std tune towing heavy loads on long motorway journeys.

Or those running larger tyres and std tune.

Although it's not something I have ever considered to increase revs as its only top gear.

When I needed more oomph I fitted a 1.3t box.

When I wanted more relaxed causing on a torque engine light vehicle I went 1.003. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1051172 9th Nov 2024 5:49pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3418

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
blackwolf wrote:
Zed wrote:
That’s really interesting, let us how you get on. Usually the complaint is the opposite with revs being to low when motorway cruising. Some even swap out 6th gear for the lower ratio transit version which pushes up revs further to relieve excess wear on the main shaft.


How does speeding up the main shaft "reduce wear" on it?


Believe that it has to do with the cyclic loads. If need to maintain the same speed so power on the engine, when using a taller gear, the cylinder pressures need to be higher at lower engine RPM, and the flywheel and clutch plate springs are not able to fully absorb these cyclic loads.

I think same reason the diff pins tend to elongate their respective hole.

That's how I understand it, stand to be corrected though. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #1051186 9th Nov 2024 7:25pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2645

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Zed wrote:
Naks wrote:
Right, but mine is remapped + various other mods, so when I'm cruising on the highway, I often try to change up a gear from 6th to 7th 🤣


Blimey! What is the speed limit there? I don’t think I have ever got near the rev limiter in 6th.



Speed limit is 120 km/h, and by then I'm at 2500 rpm. But there's more power in reserve, and I can't access it without everything shaking itself to death Whistle --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #1051301 11th Nov 2024 8:49am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2645

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
How's that for service from Ashcroft? Placed the order on Thursday afternoon, and it arrived at my house on Monday morning Thumbs Up

With the extended sump, what quantity of oil does the transfer box take now? --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #1051417 12th Nov 2024 12:49pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2420

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
+0.5 liter. Some say 0.6 liter. So just at level (and not more) of the filler hole. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #1051420 12th Nov 2024 12:57pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8049

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Naks wrote:
How's that for service from Ashcroft? Placed the order on Thursday afternoon, and it arrived at my house on Monday morning Thumbs Up

With the extended sump, what quantity of oil does the transfer box take now?


that is great service, let us know how you get on with it. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1051431 12th Nov 2024 2:41pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2420

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Naks wrote:
How's that for service from Ashcroft? Placed the order on Thursday afternoon, and it arrived at my house on Monday morning Thumbs Up

With the extended sump, what quantity of oil does the transfer box take now?



I suggest you tap the sump as its lower point seats lower than the std drain hole.

And if you install it dry, it is likely you will need a bit more than 3 l of oil. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #1051756 14th Nov 2024 6:08pm
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