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tony.g

Member Since: 25 Aug 2017
Location: uk
Posts: 21

Rear axle half-shafts (Td5 110 CSW 2005)

Hi all,
Recently bought a pair of h/duty shafts, with the loose drive flanges, circlips and bolts.

The new flanges are thicker and stick out more than the original ones, the result being that the circlip grove will be about 20mm further out than the original grove was. The new shafts are the exact length as the originals.

I'm concerned that this pulls the shaft about 20mm further out from the corresponding splines in the diff. Is this going to be a problem?

Thanks for any advice.

6th Jul 2024 6:01am

34064

Member Since: 12 Dec 2023
Location: South Central
Posts: 183

Have you got the right drive flanges as the early ones where thicker and the later Tdi onwards are thinner 110 Td5 Ex Utilities slowly converting into a pop top camper one day

Build thread:https://www.defender2.net/forum/post1024784.html#1024784

6th Jul 2024 6:25am

BrickBox

Member Since: 05 Oct 2021
Location: Wales
Posts: 823

2008 Defender 110 Puma 2.4 USW Zermatt Silver

I’d be going single piece and be done with all the 2 piece issues, personally. 2008 2.4 110 Utility Station Wagon XS.

6th Jul 2024 7:19am

tony.g

Member Since: 25 Aug 2017
Location: uk
Posts: 21

34064 wrote:
Have you got the right drive flanges as the early ones where thicker and the later Tdi onwards are thinner

Thanks for that - I did specifically tell them it was a 2005 Td5 so def. not a pre Tdi, so I've written back asking them to send the correct ones.

6th Jul 2024 7:44am

tony.g

Member Since: 25 Aug 2017
Location: uk
Posts: 21

BrickBox wrote:
I’d be going single piece and be done with all the 2 piece issues, personally.

I did toy with the idea of a pair of those, but I've now already spent £300 + on the shafts and flanges so am stuck with them now.
We live and learn.
Thanks anyway for the response.

6th Jul 2024 7:47am

Dinnu

Member Since: 24 Dec 2019
Location: Lija
Posts: 3414

2012 Defender 90 Puma 2.2 CSW Santorini Black

AFAIK the earlier thicker flanges will not fit anyway as the diameter is slightly smaller/bigger depending which way you look at. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black

6th Jul 2024 8:35am

MK

Member Since: 28 Aug 2008
Location: Santiago
Posts: 2415

2007 Defender 110 Puma 2.4 SW Chawton White

I suggest you remove the oil seal inside the stud (or is it in the axle assembly?) so you run the drive flange and halfshaft in the "wet mode". These will increase the longevity of the new parts.

I did toy with the idea of a pair of those, but I've now already spent £300 + on the shafts and flanges so am stuck with them now.
We live and learn.
Thanks anyway for the response.[/quote] Puma 110" SW

.............................................................
Earth first. Other planets later

6th Jul 2024 11:34am

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