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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7906

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
Really honest, interesting and damn right scary post! Wow, those costs soon add up. Individually, they ll seem OK but seeing them totalled is scary.

The exhausts was the one cost that jumped out to me too. I know it's two but £7.5k for a Defender exhaust. How did they cost that much? Shocked

As you've hopefully realised by now all I can add to this project is a little positive encouragement.... you're on the home run now!! Laughing There is no hurry and it's been fascinating following every step, so huge thank you for sharing. Part of me doesn't want it to end, the other half is desperate to see and hear her running!!

Now can you delete the post before anyone's partners see what it really costs!! Rolling with laughter James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #1015363 16th Nov 2023 6:36pm
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Defendermatt



Member Since: 15 Sep 2016
Location: Derbyshire
Posts: 313

United Kingdom 1989 Defender 90 Other SW Bonatti Grey
£15k for exhaust(s) is shocking, and I bet the second place charged >£7.5k. It seems some companies add a fair amount of ‘Defender tax’ over what other fabricators charge. Shocked

For perspective my full V8 system was around £2k and that included both headers! 1989 90 4.3 V8
2012 L405 OF
2014 D4 HSE Lux (SOLD)
2015 90 HT (SOLD)
@d9o.mf
Post #1015374 16th Nov 2023 8:29pm
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mcma1



Member Since: 16 Oct 2012
Location: Northern Ireland
Posts: 2893

That’s a lot of work on the abacus Paul lol.

Fair play, by far the most detailed V8 project I have seen. Bow down Andy

2014 Fuji 110 SW LS3
https://www.defender2.net/forum/post751233.html#751233

2014 Corris 110 SW
http://www.defender2.net/forum/topic40056.html


My old Xtech 90 build..
http://www.defender2.net/forum/topic15681.html

LS3 V8 build...
http://www.defender2.net/forum/topic49051.html
Post #1015383 16th Nov 2023 11:08pm
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Mr Fox



Member Since: 10 Sep 2011
Location: green & pleasant land
Posts: 1037

United Kingdom 2015 Defender 90 Puma 2.2 HT Keswick Green
Paul, hats off to you for the Three Year Birthday post.

As you suggested, mentioning money can be very uncomfortable for a myriad of reasons; however, it is a sobering post for people who want to embark on a similar project on a whim.

I've spent a reasonable amount of time around restored classics and restomods and as a result my feeling is certain projects are less about being able to quantify the spend and more about the experience and the unique outcome. The only way you can justify it is to say the journey is part of the overall value of the end product. All in my humble opinion, of course, but what you're creating certainly fits into that mould, at least to my eyes.

As for suppliers, a list would be another great asset to the community. Like you've I've dealt with quite a few US suppliers and unfortunately, my experiences mirror yours.

Thank you for a great thread and for an informative birthday post. Thumbs Up
Post #1015441 17th Nov 2023 3:43pm
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3676

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Brilliant. I never had the guts to add up what I spent on mine, and it’s nowhere near what you’ve spent, so you must have balls of steel!!

Your build, along with Andy’s (MCMA) are two of the highest quality defender conversions I’ve ever seen. Twisted do a tremendous job from the chassis up, but they aren’t at the level you two are. Kudos to the pair of you. Bow down
Post #1015469 17th Nov 2023 6:43pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Great 3rd birthday post Paul, many thanks for the detailed information in that post, i'm in the same boat as Co1 in that yours and Andy's are the 2 highest quality defender conversions and i've loved reading both of them with great interest Bow down 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1015484 17th Nov 2023 8:29pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Hi Paul

Only dilemma is where to mount the touch screen . . . .

My option is

Option 2 - side mounted, easier to see and use from the drivers seat but not as good looking, equally easy wiring.

IMO it does look good there if you get the screen central to the " P " when looking at it from the driver's seat, better than tucked away in option 1.


Click image to enlarge


Very Happy Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1015485 17th Nov 2023 8:39pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5172

United Kingdom 
3 years into the build, not bad at all Thumbs Up
i was into 5 years with my Rover metro VVC conversion. I had to buy twice loom and engine wise sadly which knocked the project into 5th year. All adds up though wages wise doesn't. I must have been well close to the 10k marker with mine, if not over. Nearly 700 quid i shouldn't have needed to spend though, that was down to a loom, engine and other bits. MPI the car they said, makes it more plug and play. In the end all i had to do was switch the fuel pump to a high pressure unit, that was it. I didn't need the MPI loom, or pipes etc. I could have knocked those up anyway, which i practically did in the end. The spi loom i had was used as part of the conversion for the engine, even then i later found out, that i could have done it my self with an MGF loom, and swopped 6 pins over. The lad who told me that, said id have told you about that andy, had i known, save you all that hassle.
Was a cracking car when we had built it, and the MOT testers had smiles on their faces. Not for failing it but for seeing the car finished car. One said you should be well proud for that like, i would be! the other said Andy lad, that's alright that Very Happy Just do the bit spanner work with it, and come back and we will pass that! lads looked after it for number of years, they would do a few odds and sods, when it was in, just to make sure all was ok. Would i do it all again? not sure about that one, due to the parts rover stuff now is getting very thin and metro bits were getting harder to find, Plus decent cars now go for money, which means id be pulling a great example to pieces sadly, and a shed goes for £2000 now. rather than a few quid. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #1015594 19th Nov 2023 2:21am
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
I visited the body shop today, to talk about tub cappings. Ive never liked the way the tub deflects around every rivet below the capping, the rest is going to be razor straight and the deflection will just look poor, so we are going to bond the capping on the inside with panel bond and put some decorative rivets in the holes which will be screwed in from the back... Am I mad does this work???

Whilst there we got talking about what we are calling rivetgate Rolling with laughter , the tub has 5 holes for rivets but the capping has 6 holes.... I was intrigued so started looking at some pics online and yes some have 5 rivets and some have 6... now the main question...

6 rivets or 5 Big Cry


Click image to enlarge



Click image to enlarge
Post #1017442 4th Dec 2023 7:28pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
6 for OCD satisfaction imo Wink Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1017455 4th Dec 2023 9:12pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7906

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
My '12 110 & '84 Ninety both have 6, but differently spaced!

Click image to enlarge



Click image to enlarge
 James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #1017530 5th Dec 2023 2:02pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3784

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Hello Mr. firepro (Paul?) from Aussie.
I've been following this thread, just got up to date with it, & noted, as others have, your "candidness" in disclosing your costs.
I reckon "cost" is one aspect, and a very important one, but the most noteworthy & commendable aspect IMHO, is your skill, & there's been so much of your skill & research in "your" build. So, congratulations on the build of a very fine vehicle.
I might've missed it, but have you given a description of a first long drive, & your impressions of what the LS3 is like compared to a standard vehicle etc,....I know there'd be quite a difference, but it'd be good to hear your words.
Congratulations, I've never seen anything like your Defender in Aussie.
Pickles.
Post #1017570 5th Dec 2023 10:04pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
What a thread, I just spent some catch up time on this, as I could be tempted to change mine to an LS / Tesla or BMW motor...


I'm intrigued with the figures though.


Your list of spec I total to around £128K and I also note for you that includes many items an owner with the base car already would not need, So deduct the base car, some YRM panels, bulkhead, maybe chassis, possibly some paint.


However you also say your in around £163K? what is over and above the £128K? is that labour for other people also?


Also looking at your figures:-

how does (even 2) exhausts cost £15,000
long range tank £4500 ?
shocks £7000

I've been in talks with engineering companies for various items on other projects and these prices just seem ludicrous?




The build looks amazing and will be fantastic once you turn that key. I would Love the sound of a V8 and the rubble as you prod the throttle. Its scary though as I would have thought around £65K / £70K (on top of my already base car)



Look forward to the updates now I have found this thread though Thumbs Up
Post #1017593 6th Dec 2023 8:54am
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mrfirepro



Member Since: 06 Nov 2020
Location: kent
Posts: 230

United Kingdom 1996 Defender 90 300 Tdi HT Bonatti Grey
Thanks all for your comments, I feel it was always a risk talking about costs however one of the reasons for talking costs was that during my research there was no or little discussion around costs, there is no doubt that I've gone overboard and these figures should not put people off an LT1 build for an already owned Defender. I'm happy to talk costs of anyone has a questions as its a critical element of these builds that never gets a mention, but please remember my costs do not include any labour except for the bodyshop.

I see as a headline I have had two extravagances (if that's even a word) which are

1. A complete strip down and build with as much new as possible
2. Build the best spec defender I can.

Looking at building the best spec I can I've opted for lots of items that can be classified as nice to haves such as....

Typre Pressure Monitoring
Bespoke Cluster
Paddle shifter
Button shifter
Dash Cams incl battery back up
Onboard 5G integration
Air Suspension including fully adaptive traction system
3 off Quaife ATB's
8 pot brake front and 6 pot brake rear bespoke kit
300M shafts
Clutter free interior (no gear lever, handbrake of HI/Lo levers)
Specially manufactured Diffs
Roof lighting
Panoramic roof
All new glass
Long range fuel tank
Recaro seats plus full leather interior
Optimill Washer system
Optimill Steering boss
All items are Croytec billet (interior and exterior)
and probably lots of things I've forgotten...... Rolling with laughter

My total spreadsheet now has 327 lines with 310 items with an average item value of just below £500, this does not include any labour except paint. But does include some tools I've needed to buy along the way and lots of consumables like oils, fluids, coatings, paints etc etc....

To give you an indication of how things add up, none of these items for April/may would be on any budget but they were all needed for one thing or another, I cant even remember what some of these items are..


Click image to enlarge


Anything custom is expensive (long range fuel tank as well), you have all commented about the exhausts, the first was made by a company in Coventry which subsequently closed down which was £5K, Mahker made me the second exhaust at £10K. Other prices I got at the time were £9k from a local company and £7K from a company in Birmingham, none of which filled me with confidence. Mahker did a great job of the exhaust, just dont get them to build you a bespoke fuel tank or install brake lines Big Cry

Others have also mentioned the shocks, originally I bought the Fox 2.0 high performance shocks to go with the air suspension system then I recently was made aware of the Tractive adaptive suspension which was about £5K,

I could go on but none of the above are essential, however in my opinion if you were looking to take your existing defender and do a DIY swap I'd think you'd be looking at around the £50K mark and possibly £60-£70K for one of the Defender modifiers doing a no frills build.

In summary I don't think you can build a new defender from the ground up to top spec for any less than £150K doing it yourself

I hope this is of help to someone....
Post #1017647 6th Dec 2023 6:42pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7906

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
I for one, appreciate your candid openness on costs, its fascinating, thank you.

But... I dare you to put a figure in for your labour, including research time?!?! Laughing James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #1017660 6th Dec 2023 8:25pm
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