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Hawksthorn

Member Since: 10 Jan 2017
Location: Gloucestershire
Posts: 34

110 TD5 High Capacity refurb

I'm sure this is going to be the first of many questions, I have recently purchased a 2004 Hi cap pickup, intention of complete strip down and rebuild/paint to a tidy working practical pickup. Stripping it back and replacing the chassis with a galvanised one and having the bulkhead galvanised. possibly raptor coating the body work.
I am well on with the strip down, the rear cross member is not good but salvageable, however the vehicle is for keeps so I'm going to do it once and hopefully properly hence a new chassis.
I have stripped it back to the stage where I need to remove the loom from through the bulkhead, my question is is do your remove the loom from the engine side of the bulkhead and poke it into the cab or strip it from the cab into the engine side, also where the rear loom goes to the lights will it pull back through the chassis member relatively easily or is it more prudent to cut and reconnect?
many thanks,
David

15th May 2017 12:20pm

zsd-puma

Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

2010 Defender 110 Puma 2.4 USW Santorini Black

if you're scrapping the chassis you can always cut some extra holes in it to help pull the loom back through if need be.

15th May 2017 1:40pm

MadTom

Member Since: 10 Sep 2013
Location: Olomouc
Posts: 636

I was repairing (welding) rear parts of 130 chassis. First I have pulled the loom from chassis, to protect from heat. After repair, I have placed the loon on the top of chassis, not inside. It was much easier, and it will not restrict later cleaning of the chassis internals. "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo

16th May 2017 6:32am

Hawksthorn

Member Since: 10 Jan 2017
Location: Gloucestershire
Posts: 34

Many thanks guys.
Regards

David

19th May 2017 2:03pm

Hawksthorn

Member Since: 10 Jan 2017
Location: Gloucestershire
Posts: 34

The loom is out , disconnect and pull through into cab. With the chassis it was pulled from the rear and out along with a couple of kilos of Somerset silt.

21st May 2017 5:38pm

corgi1

Member Since: 26 Feb 2017
Location: bucks
Posts: 440

2009 Defender 90 Puma 2.4 XS CSW Stornoway Grey

we need pictures all the way ITS THE LAW !

21st May 2017 5:55pm

mk1collector

Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6771

I agree many pictures all the way through the process please

Ray
My build thread
http://www.defender2.net/forum/topic17615.html

21st May 2017 6:06pm

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