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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

shaggydog wrote:
Right, bits mostly arrived.

Before I fit the head, is there anything I should do?

I am thinking of giving the engine a good degrease, fit the head. New coolant, same oil but run a oil flush and then change oil and filter.

Anything else I should change?

How can you test Glow Plugs?



Post #460004 3rd Oct 2015 7:12am
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Thanks for that Dorset Thumbs Up

Will have a go tonight- would be nice to be able to put something original back Big Cry Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #460548 5th Oct 2015 9:55am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

How go`s rebuild Question
Post #461471 8th Oct 2015 7:51am
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Ok so far Thumbs Up


Click image to enlarge

New gasket fitted.


Click image to enlarge


One of the lift rod tubes had a break in the red line around it. I figured that is was close enough to the bolt and on the low pressure side so I didn't bother with it. What is the red line? I imagine its some kind of silicone?


Click image to enlarge


Head on! Wow, stretch bolts. There a horrible experience! They feel like they are just about to shear off! Chalk helped with identifying as long as my best mate to help point and assist with the angle gauge.

Hoping to get the plumbing for the Webasto sorted tonight bar the fuel lines and maybe get the injectors in and plumbed up. If im lucky i can get the exhaust side prepared ready for the new studs to go in. Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #461624 8th Oct 2015 7:10pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
huge relief when its on an all torqued up innit Laughing My 109 thread

my youtube channel
Post #461639 8th Oct 2015 7:55pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Yes it was a huge relief when all torqued and sat down.

Cannot tell you enough how much I'm looking forward to getting back into the cab and turning the key Very Happy Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #461649 8th Oct 2015 8:12pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Getting along good pace Thumbs Up


be glad you don't have to replace heads on this one


http://www.musclecarszone.com/worlds-bigge...e-respect/
Post #461655 8th Oct 2015 8:21pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Thanks Thumbs Up

In some ways I would rather be doing one of those head gaskets. Bit more heavy duty!

Most of my mechanical knowledge and skills came from rebuilding steam engines so cars have always seemed a bit delicate and fragile in comparison. The last cylinder block I did up I did up with a flogging spanner and a 8lb hammer so all this torquing up business is very new to me! Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #461664 8th Oct 2015 8:35pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

At lest your head steal and not aluminum Whistle

i had coolant leak on my one from head right side trend out be easy fix Rolling Eyes
Post #461668 8th Oct 2015 8:42pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2319

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Looking good, soon be back on the road 😊
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #461957 9th Oct 2015 10:26pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
I hope so Very Happy

Really looking forward to having it back. I really miss it Big Cry Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #462547 12th Oct 2015 1:15pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Big News Big News
Had a good day today, started out with cutting hedges at a friends house which was done quicker than anticipated so I rushed home to finish off work on my 200Tdi.

Everything was ready, the injector pipes were connected up, the fuel spill offs were connected. I filled her up with coolant, bled the fuel system and did some final checks for leaks finding one jubilee clip which needed nipping up. Then with bated breath I tentatively sat in the cab and turned the key.

Click Click Click....... Censored put the battery on charge!

After what seemed like forever there was enough charge in the battery to try again.

Turned over a few times and then with a cough and a splutter she burst into life!

The relief was enormous and after a few checks I tentatively had a trundle up and down the drive to make sure all was well.

I let her get up to temperature and then turned off so she could cool down so I can have another check over.

What a relief!

Now just need to get the fuel system for the Webasto sorted out and I will be very happy!

Felt sooo good to be back in the driving seat again. Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #464173 17th Oct 2015 9:30pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
here's to the next 180k miles Thumbs Up My 109 thread

my youtube channel
Post #464175 17th Oct 2015 9:34pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2319

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Thumbs Up Excellent news !
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #464217 18th Oct 2015 12:02am
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Triggerfinger



Member Since: 18 Aug 2015
Location: landyrotty
Posts: 129

Scotland 
Well done sir good job Wink
Post #464219 18th Oct 2015 12:10am
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