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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
The moment I turned the key and crept tentatively out of the workshop into the daylight was just magical!

I have spent a week driving her around already doing rattle and leak finding tests but for now I think she is cosmetically done. Just the Utility conversion to do when we get a gap in the weather long enough (I'm hopeful for June Big Cry) Though I am toying with the idea of some black wing top chequer plate.

However while doing my usual weekend checks I have found my gearbox has used about half a litre of oil since her clutch change in September, which is a bit of a bother to say the least. Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #371999 16th Nov 2014 3:58pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3786

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
I can't access the latest images,....are you posting them up differently?
Pickles.
Post #372079 16th Nov 2014 9:28pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
No differently than any of the other ones I have posted :S

The page takes a while to load so may just need a second, otherwise have a look in my gallery they should be the last ones in the running restoration folder. Thumbs Up Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #372081 16th Nov 2014 9:36pm
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bga86



Member Since: 17 Jan 2014
Location: Here and there
Posts: 205

2015 Defender 90 Puma 2.2 HT Fuji White
Bloody fantastic work, should be very proud of yourself indeed Thumbs Up
Post #372242 17th Nov 2014 6:33pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2249

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Very good shaggydog, I found my own rebuild to be a curious mixture of trepidation, pain and satisfaction in equal measure 😊
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #372954 20th Nov 2014 8:50am
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
great job mate Thumbs Up bet your glad that's out of the way!! shame your so far away, im thinking about putting windows in the back of mine, we could have done a swap!!! My 109 thread

my youtube channel
Post #372965 20th Nov 2014 10:24am
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Thanks Guys Bow down Bow down

I'm really pleased with the outcome.

G-mack - why are you considering putting windows back in? I'm getting rid of mine because they leak, don't fit properly and rattle despite being siliconed shut! Plus I quite often have to carry things above the capping line which could roll through the window! Would be good to meet up though and compare notes! Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #372991 20th Nov 2014 12:17pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
i prefer it with the van sides, but since we have a new family member


Click image to enlarge


im having to re think how im going to progress with the defender. when we just had the one lab he would travel on passenger seat or at a push struggle on middle row seats.



Click image to enlarge


now we have 2 im going to have to make the back a nice space for them both to spend their time!
now the big one is happiest travelling when he can watch the world go by!! he sits the whole journey looking out window! if im going to relegate him to the boot after 7 years of luxury up front i want to at least give him a view!! also with external grills can happily leave both windows open for them!!
i know it sounds daft but our dogs are our family and mean everything to us! so we want to make it good for them in the boot.!
i will probably end up installing some better quality masai windows apparently they dont rattle or leak!! My 109 thread

my youtube channel
Post #372998 20th Nov 2014 12:50pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Daww yes I like him Very Happy

We have a dog too but he prefers to just lye down on his blanket and sleep until we get there, then use his helicopter tail to fly down. (though I don't have a picture here atm Big Cry) Its not daft at all, there needs are just as important (if not more) than our own.

For me however I keep finding the windows being a hinderence or problem rather than a help hence the removal.

Out of interest, are your utility panels 88" ones or csw ones which have been plated?

My plan is to remove the side windows, sand back all the paint to bare metal then glue on the side skins, re rivet at the ends and then paint. Have even got the upright bit in the middle to glue in when its done!

Silly thing is I have got a set of 88" panel sides ready to go on in my loft but they really need stripping down to bare metal and then painting. Plus the rivets are all the old style mushroom headed ones with different door strips which don't really look right on a defender.

I'm still undecided because to remove the roof is such a faff with getting it re-sealed again it makes sense to just glue and plate over, alternatively if I lift the roof to change the sides out I can also swap the cappings and keep my original windows for later if need be.

Humm... Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #373004 20th Nov 2014 1:09pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
mine are 88" with daft dome rivets Laughing what do you mean door strips? does mine have wrong ones? heres a pic


Click image to enlarge
 My 109 thread

my youtube channel
Post #373014 20th Nov 2014 2:13pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Sorry my bad, the second row door strips. If you look on a standard utility it doesn't have any extra material where it meets the door top.

On the 88" side I have there is an extra strip of metal there which seems to be something to do with the door rubber.

Pics would be helpful I know but they are in the loft at home and I'm at work Whistle

Nice Light btw Very Happy Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #373018 20th Nov 2014 2:27pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
These? Hadn't even realised they were different lol learn something new everyday!! My 109 thread

my youtube channel


Last edited by g-mack on 2nd Jan 2015 11:05am. Edited 1 time in total
Post #373022 20th Nov 2014 2:40pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
That's them!

Though looking at your ones they look far better condition than my ones.

Humm, interesting my mind is now swinging more towards my 88" panels.

How to get rid of nasty 1970's paint though Shocked Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #373025 20th Nov 2014 2:54pm
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g-mack



Member Since: 07 Jan 2014
Location: northumberland
Posts: 1967

United Kingdom 
give Rob from this thread a pm. he used and aircraft paint stripper!
http://www.defender2.net/forum/topic31926.html My 109 thread

my youtube channel
Post #373028 20th Nov 2014 3:02pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Not updated this in a while because have been very busy with work, then Christmas and then new years but today I had a gap so thought I'd update.

I managed to get a day off in the beginning of December and took the opportunity to remove the rear windows and convert my CSW into a USW - something I have wanted to do ever since I bought her!

Was a fairly easy job to do, the windows come out easy enough with a drill and tug, then drill out the rivets on the corners of the panels. Then spread glue liberally on all surfaces and then tuck the top edge of the blanking plates under the roof to side seal and glue. While the glue is still going off, drill holes for the new rivets to go through and then rivet in place.

Sadly I had picked up the wrong glue, and instead of going off in a hour, took 3 days to go off which was a bit of an issue but with careful use of sucker pads and some bungee cords on the inside to pull the panels onto the glue it all went off successfully.

It was then given a coat of etch primer and Arles Blue which could be described as "agricultural rust proofing" at best. But spray painting from a rattle can outdoors in -5 and blowing a gale did not give the best results but will do until the summer comes.

Fairly poor photos but taken tonight while waiting for the girlfriend to get out of work.


Click image to enlarge



Click image to enlarge


I'm quite happy with the outcome. The interior still needs some bits doing to it but this will be done in the next few weeks.

Otherwise I have had a new battery fitted as the old one gave up the ghost and removed the headlining, installed some insulation and re-fitted, hopefully for the last time as I hate removing headlining!!

I have ordered some new drive flanges as my existing ones are getting a bit slack and I'm trying to get rid of some of the drive chain clunks. One of them seems to have been getting worse recently which is if I stop at say a red light, on moving off it feels like the rear axle is overtaking the front axle and causing a judder while moving off. I suspect it to be play in the front axle because it is much more slack than the rear but trying to work logically I'm working in from drive flanges to prop flanges, to prop shafts, to differentials, to transfer box, to gearbox.

Also while driving her around today I found if I change gear occasionally it sounds like the front prop is going "clack" when I engage the gear as if it is getting slack before the rear one and taking up drive with a clack rather than a smooth uptake like the rear axle.

Ether way, will update with photos and how to's here as and when they emerge. Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #383982 1st Jan 2015 7:27pm
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