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110SEB



Member Since: 29 Jan 2009
Location: Essex, England
Posts: 1444

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
QT diffguard fitting
How have people found this task? For a RHD puma front diff.

I've just had my guard delivered at work and the instructions daunt me a little not having married the guard up to the underside yet.

They talk about removal of the track rod catcher. I suppose this will become clear in due course.

I don't suppose anyone has a photo from the underside of one in situ? I'll take pics when I'm fitting ours.
Post #23985 10th Feb 2010 12:47pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Google!
Tried 'Googling' only decent one I could find:

Linky fingy: http://www.reads4x4.com/qt_diff_guards.htm If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #23986 10th Feb 2010 1:04pm
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Grockle



Member Since: 24 Nov 2008
Location: Peak District National Park
Posts: 2266

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Tonga Green
I think there's a body behind the 90 in your link K9F Shocked 2.4 90 XS
1968 1/32 scale Britains 109 Pick up.
Post #23987 10th Feb 2010 1:16pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Silent Witness.
Off Topic Best call in Dr Nikki Alexander from Silent Witness then! Whistle Fit or what? Thumbs Up She can fiddle with my bones anyday dead or not! (me that is not her, I don't like zombies much!) Laughing If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #23989 10th Feb 2010 1:29pm
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MrFlips



Member Since: 27 May 2009
Location: Cardiff
Posts: 682

Wales 2008 Defender 90 Puma 2.4 PU Santorini Black
The instructions are daunting - I had a set delivered to the office yesterday, and along with removing the track rod catcher on the front you need to rejig the brake-pipes on the rear to avoid rubbing. They're sitting in the office until my confidence is up to tackling them. Peter
2008 SWB Truck Cab
1952 80" Soft top
Post #23995 10th Feb 2010 1:50pm
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Sonic3d



Member Since: 28 Jan 2008
Location: Ross on Wye
Posts: 1505

United Kingdom 2010 Defender 110 Puma 2.4 XS DCPU Stornoway Grey
Don`t panic Thumbs Up their not too bad when you get into it, the rear one is the most awkward trying to get the 2 bolt holes lined up in the side of the diff, the trick is to nip one bolt up and then use a podger or tappered pry bar in the free hole and tweak untill lined up Thumbs Up
Post #24006 10th Feb 2010 4:57pm
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110SEB



Member Since: 29 Jan 2009
Location: Essex, England
Posts: 1444

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Sonic, did you have any brake pipe problems when fitting?
Post #24007 10th Feb 2010 5:26pm
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Sonic3d



Member Since: 28 Jan 2008
Location: Ross on Wye
Posts: 1505

United Kingdom 2010 Defender 110 Puma 2.4 XS DCPU Stornoway Grey
No problems with brake pipes at all Thumbs Up
Post #24011 10th Feb 2010 6:31pm
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110SEB



Member Since: 29 Jan 2009
Location: Essex, England
Posts: 1444

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Rock on! I took the old Rebel4x4 guard off when Foley waxoyled the 110. Theyreally only offer superficial protection against small stones and earth.

I'm going to put the QT on when I go to Wales next at the end of the month.

I'll try to take some useful pictures for others who might be attachng QT guards.

Thumbs Up
Post #24012 10th Feb 2010 7:00pm
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Chunk



Member Since: 19 Oct 2009
Location: County Durham
Posts: 154

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Stornoway Grey
It really is straight forward guys, I found that for the front one it was easier to loosely bolt on the top bracket to the diff guard then hook that over the top studs before bolting up the bottom. You'll see what I mean when you come to fit it.

Back one was more or less straight forward apart from it being awkward to reach the top nuts on the back of the diff whilst lying on the ground. Soon found a workable position and it was ok. As Sonic points out getting the holes on the side of the diff case lined up might be a bit fiddly but the Mk.1 persuader soon gets it lined up.

I found it easier to unbolt the brake pipe junction thingy to the right of the diff to get the pipes out of the way then put it back on when finished. It's only an 8mm bolt onto a bracket if memory serves.

All in all about an hour it took me just on the drive outside the house.
Post #24013 10th Feb 2010 7:34pm
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double cab happy



Member Since: 01 Jun 2009
Location: merseyside
Posts: 573

England 2007 Defender 110 Puma 2.4 DCPU Java Black
i found that to line up the holes on the side of the guard/diff it help'd to have the rear bolts done but not tight then a bottle jack under to push it up and around, but thats me, but think yourself lucky i got no instructions and the first one was the wrong type Censored
Post #24024 10th Feb 2010 9:28pm
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Sonic3d



Member Since: 28 Jan 2008
Location: Ross on Wye
Posts: 1505

United Kingdom 2010 Defender 110 Puma 2.4 XS DCPU Stornoway Grey
As doublecabhappy said some suppliers send out the wrong type Rolling Eyes if you have a front type and the instructions tell you to weld on 2 lugs on the front of the diff pan its not the correct one so send it back
Post #24026 10th Feb 2010 9:36pm
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alantd



Member Since: 14 Dec 2008
Location: Northamptonshire
Posts: 1513

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Tonga Green
Timely post - my guards arrived today and I read the instructions in horror.

It wasn't even clear to me what the the two thin brackets that I received were for.

It's obviously dark now so this is a job for the weekend. Will take piccies as I go. One that started out as a 2.4 TDCi 110 XS
+ New Defender 110 First Edition
Post #24027 10th Feb 2010 9:38pm
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discocuzzy



Member Since: 16 Jul 2008
Location: surrey
Posts: 1200

England 
look in my gallery Al Thumbs Up You cannot teach stupid people to do clever things
Post #24029 10th Feb 2010 9:47pm
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alantd



Member Since: 14 Dec 2008
Location: Northamptonshire
Posts: 1513

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Tonga Green
discocuzzy wrote:
look in my gallery Al Thumbs Up


I found this

Click image to enlarge


Still can't see the little galvanised brackets though. Confused One that started out as a 2.4 TDCi 110 XS
+ New Defender 110 First Edition
Post #24032 10th Feb 2010 10:02pm
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