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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

EGR Stuck shut
Thats what my nanocom tells me whats wrong with my mates puma.

The engine light came on so I had a look for him.

Is it best to just replace the EGR unit or can anything else be done??

Thumbs Up Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #204436 22nd Jan 2013 7:28pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
If you have a Bas or alive tuning box they can turn off the egr 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #204456 22nd Jan 2013 7:57pm
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me@td5.org



Member Since: 16 Jan 2011
Location: Warwick
Posts: 856

2000 Defender 90 Td5 HT Epsom Green
Switching off is just stuck shut without a warning isn't it Wink
Post #204463 22nd Jan 2013 8:25pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20263

United Kingdom 
Clear the code for now and see how it goes. If it comes back on / keeps coming on all the time then it needs replacing. It may also put out some MAF readings incorrectly too as it can alter it a bit.
Post #204465 22nd Jan 2013 8:32pm
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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

Thanks,

Did clear the code. 2nd time I have done this now

Hes got a dynachip remap which gives him 450m per tank what ever hes doing. Something must be working right as I cant this kind of mpg with mine

If it kicks up again I will have to renew the EGR for him as hes no good with the spanners Laughing Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #204470 22nd Jan 2013 8:43pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20263

United Kingdom 
Dieselhead wrote:

Hes got a dynachip remap which gives him 450m per tank what ever hes doing. Something must be working right as I cant this kind of mpg with mine

If it kicks up again I will have to renew the EGR for him as hes no good with the spanners Laughing

With the EGR closed it probably will add a bit of MPG.
And changing one been there done that. As normal a proper pain in the a** to get at!
Post #204473 22nd Jan 2013 8:45pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

Simple test to see if the EGR is responding....can you hear the self clean cycle on shut down? Sounds a bit like 5 x chukka chukkas? Also the nanocom is a very good tool but unfortunately does not differentiate between tested and untested dtc's which can lead to serviceable parts being replaced needlessly. Thumbs Up

Some random readings from my Puma taken with the nanocom, yet no tested dtc's found when using the MSV2 or IDS straight afterwards!

NANOCOM - PUMAENG.APP - PUMA ENGINE fault file

0404 - 73
Exhaust gas recirculation (EGR) control circuit
range/performance

actuator stuck closed
---
0404 - 72
Exhaust gas recirculation (EGR) control circuit
range/performance

actuator stuck open
---
0299 - 00
Turbocharger A under boost condition

---
0100 - 29
Mass or volume air flow A circuit

signal invalid
---
NANOCOM - PUMAENG.APP - PUMA ENGINE fault file

1935 - 14
Brake switch sensor signal

circuit short to ground or open
---
02A8 - 00
Cylinder 4 balance - (injector 3) restricted

---
029C - 00
Cylinder 1 balance - (injector 1) restricted

---
02A4 - 00
Cylinder 3 balance - (injector 2) restricted

---

NANOCOM - PUMAENG.APP - PUMA ENGINE fault file

0404 - 73
Exhaust gas recirculation (EGR) control circuit
range/performance

actuator stuck closed
---
0299 - 00
Turbocharger A under boost condition

---
0606 - 49
Engine control module (ECM) processor

internal
electronic failure
---
0100 - 64
Mass or volume air flow A circuit

signal plausibility failure
---
1169 - 00
Fuel rail pressure sensor in range but high

---
068A - 00
Engine control module (ECM) power
relay deenergized - too early

---

I'm sure that you will agree that some of the above dtc's are a little worrying? Yet the dealer level tools I have never logged the same dtc's as the nanocom. Confused

JMTW Thumbs Up
Post #204476 22nd Jan 2013 8:48pm
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