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bodstruck



Member Since: 09 May 2020
Location: Wiltshire
Posts: 920

United Kingdom 
Stainless bolts for roll cage
After only 6 months the bolts on my SD cage are looking shabby. Most of the washers are also rusty.

I recall reading something (perhaps on here) about SS fixings not being suitable. Is that the case? If they are OK will I need any particular specification?

Thanks.
Post #995020 4th Jun 2023 7:30am
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3677

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Can’t see why they wouldn’t be OK, assuming you get the right strength bolts. People get the knickers in a twist because you can’t get SS in the higher strength grades, but I don’t imagine the ones that come with the roll cage are high tensile?
Post #995022 4th Jun 2023 7:43am
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TexasRover



Member Since: 24 Nov 2022
Location: Paris
Posts: 1073

France 2002 Defender 110 Td5 DCPU Chawton White
There is some truly crap stainless out there, but if you go for more reputable suppliers (marine grade) and you take A4 quality it should be the same as 8.8 normal rating.

Stainless bolts can fret (jam up) use an anti seize or use normal nut (assuming the nut will not be visible and this some surface discolouration is not normally visible).
Post #995025 4th Jun 2023 8:19am
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2229

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
The grade of stainless: A2 or A4 (304 or 316) is largely irrelevant to the strength. The second part of the code is more important: 70 or 80. In theory an A4-80 bolt is comparable in strength to an gr8.8 but they are more brittle.

If your 'roll cage' is a proper setup then i wouldnt personally use anything but gr8.8 (or even gr10.9) bolts. If it is just a semi-cosmetic addition then A4-80 would be okay.

Steve 02' 110 TD5 Double Cab Rebuild Thread
Post #995029 4th Jun 2023 9:07am
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2173

2004 Defender 110 Td5 DCPU Epsom Green
Use the right bolts. That cage could save your life one day. I used stainless washers and nut caps. Kept it looking tidy.



Click image to enlarge
 Instagram @defender_ventures
Empire Tuning - Agent
Post #995030 4th Jun 2023 9:11am
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2103

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Whilst I always wince and flinch when I see that picture - I think it’s important to be reminded of the fact that our trucks are incredibly vulnerable.
Post #995031 4th Jun 2023 9:14am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17414

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Co1 wrote:
... but I don’t imagine the ones that come with the roll cage are high tensile?


You are joking, right?

The cage will come with a minimum of grade 8.8, which is HT.
Post #995035 4th Jun 2023 11:02am
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bodstruck



Member Since: 09 May 2020
Location: Wiltshire
Posts: 920

United Kingdom 
Thanks for the input. I think I'll stick with the supplied bolts and change the washers to stainless. I have some M10 washers already so I'll get that done before i mount the RTT and lose access.

Cheers Thumbs Up
Post #995039 4th Jun 2023 11:51am
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
Just look at the head of your bolt and see what type they are. I would be shocked if they were less than 8.8.

Remember things are only as strong as the weakest link.

Your bolts may have been BZP so an alternative could be galvanised?
Post #995040 4th Jun 2023 11:54am
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TexasRover



Member Since: 24 Nov 2022
Location: Paris
Posts: 1073

France 2002 Defender 110 Td5 DCPU Chawton White
Safety is a game of managing risks and probability (luck).

These bolts can, but most likely will not be instrumental in saving your life. There are many many other factors at play, many you can control. We like to focus on equipment but the main cause of accidents is human, what we do and how we behave. A safe car or a roll cage is just going to increase your chances AFTER you f&cked up (which started with you stepping into the car).

- Is the journey really necessary?.. at that time, at night, when slippery, unsafe road?
- Are you using defensive driving techniques? Correct speed for conditions and car(!) keeping distance etc.
- Are you focused on the task: distractions, hurried, tired, had a drink maybe?
- Are you fully aware of your surroundings, are you being seen by others
- Do you understand the limitations of the car you drive (not as if fast cars are safe, but still)

Defenders are incredibly vulnerable and I really see it as a 'second car'. There are moments where it's best left in the garage.

And yes I agree stainless A4-80, not just A4. I also think that pretty much any steel bolt you buy will be 8.8 which is High Tensile, 4.8 comes with Chinese cr&p, you are not going to save anything, they are almost hard to find.[/list]
Post #995041 4th Jun 2023 12:20pm
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bodstruck



Member Since: 09 May 2020
Location: Wiltshire
Posts: 920

United Kingdom 
They are 8.8.

Just seems a little odd that you spend over 2 grand on a roll cage and the fixings look like this after a mere 6 months.


Click image to enlarge


Not the end of the world as they will still do their job but still seems a bit poo Smile

Anyhow, stainless washers it is for now. I'll clean the nuts and bolt heads up a little before I refit the covers.
Post #995078 4th Jun 2023 8:13pm
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 553

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
Could you just change the existing bolts. Get them from a fixings company rather than screwfix etc. When you fit the new bolts, after fitting, give them a wipe with acf50 etc They should last for years then.
Post #995082 4th Jun 2023 8:53pm
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
If you like to read into why stainless fasteners are a no go, read about its ductile behavior, stress strain curves. M
Post #995085 4th Jun 2023 9:41pm
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kenzle8a



Member Since: 12 Feb 2020
Location: None
Posts: 1074

 
Decent bzp 8.8s sold last a while, i had new ones on my tow hitch that still looked as new after a Scottish winter
Post #995086 4th Jun 2023 10:49pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2103

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
I was also thinking new bzp 8.8 with a liberal coating of ACF50 and some plastic dome caps on both bolt head and nut.
Post #995090 5th Jun 2023 5:51am
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