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Tim in Scotland



Member Since: 23 May 2007
Location: The Land that time forgot
Posts: 3753

 
Wearing hose issue
I cannot find the thread about the rubber pipe that ran close to the engine that was prone to chafing / wearing out where it touches the engine. Here is my under-bonnet layout in my D250 delivered yesterday


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 Pangea Green D250 90 HSE with Air Suspension, Off-road Pack, Towing Pack, Black Contrast roof , rear recovery eyes, Front bash plate, Classic flaps all round, extended wheel arch kit and a few bits from PowerfulUK Expel Clear Gloss PPF to come
2020 D240 1st Edition in Pangea Green with Acorn interior. Now gone - old faithful, no mechanical issues whatsoever ever but the leaks and rattles all over the place won’t be missed!
Post #986748 25th Mar 2023 10:25am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6605

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
https://www.defender2.net/forum/topic86441.html  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #986763 25th Mar 2023 1:02pm
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Tim in Scotland



Member Since: 23 May 2007
Location: The Land that time forgot
Posts: 3753

 
Thanks Martin Pangea Green D250 90 HSE with Air Suspension, Off-road Pack, Towing Pack, Black Contrast roof , rear recovery eyes, Front bash plate, Classic flaps all round, extended wheel arch kit and a few bits from PowerfulUK Expel Clear Gloss PPF to come
2020 D240 1st Edition in Pangea Green with Acorn interior. Now gone - old faithful, no mechanical issues whatsoever ever but the leaks and rattles all over the place won’t be missed!
Post #986775 25th Mar 2023 2:24pm
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chrispuk



Member Since: 22 Nov 2021
Location: Wirral
Posts: 13

United Kingdom 
Yours looks fine with a clear gap. On mine the hose is right up against the sharp edge of the air filter housing (? I think). Have put a couple of stainless hose clips round it as was starting to chafe.
Post #986780 25th Mar 2023 2:41pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
Yours clearly has a modified air intake canister, with a flat section to avoid touching the hose.

Here's mine, with the hose touching the canister.




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Post #986784 25th Mar 2023 3:33pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
Today mine went in for this to be rectified.

lt's come back.....exactly the same!!

l thought they would fit the modified canister but they've just replaced the hose and "re routed" it.
But it's still touching the canister.
l'm not taking it back again, it took two months to get an appointment and l was without the vehicle two days.

l will keep an eye on it, the new hose has an armoured sheath but l think the old hose had that. l may have to buy and fit the canister myself if it starts to chafe.

Although it will be a long time before it actually rubs through the hose, if ever.
Post #990346 25th Apr 2023 8:45pm
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chrispuk



Member Since: 22 Nov 2021
Location: Wirral
Posts: 13

United Kingdom 
I’ve put a couple of stainless steel hose clips round mine where the hose chafes against the sharp plastic edge. Think it should protect the hose indefinitely?
Post #990349 25th Apr 2023 9:06pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
Yes that will certainly help.

You can also carefully remove the edge of the canister with a craft knife (about 2mm of the plastic edge can be removed before you get to the actual seam, and it does make all the difference)
Post #990614 27th Apr 2023 6:18pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
Modified part now available. lt's a recall/warranty issue but they couldn't commune for months so l've bought the part to fit myself.
Post #999899 13th Jul 2023 12:11pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
Modified part now available. lt's a recall/warranty issue but they couldn't do mine for months so l've bought the part to fit myself.



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Post #999900 13th Jul 2023 12:11pm
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2658

 
lightning wrote:
Modified part now available. lt's a recall/warranty issue but they couldn't commune for months so l've bought the part to fit myself.



Do you have the tech bulitin number? Mine is going back into the dealers shortly so would like to get them to fix it properly.
Last time they changed the hose and the tech bulitin they were operating from just said, loosen bolt, relocate air resonator further back, tighten bolt.
So mine now has a 10mm ish gap but I'm not 100% confident in this solution 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #1000675 18th Jul 2023 10:36am
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2755

United Kingdom 
l ended up buying and fitting the part myself.

lt's fairly easy to fit although you'll need a 1/4" ratchet driver to loosen the bottom hose clip, due to access issues.
Post #1000891 19th Jul 2023 8:26pm
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4654

Ireland 
Someone I know had a similar issue with component/pipe chaffing on an other vehicle. His solution? Well he took the lid from a sardine tin, the ring pull type, bent it around the hose where the component was rubbing and secured it with some cable ties as a temporary measure. The "temporary" measure was still in place when he sold the car some years later but it worked. Wonder what the maindealer would say if your Defender landed in with this "temporary" fix! 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #1000943 20th Jul 2023 9:41am
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DSC-off



Member Since: 16 Oct 2014
Location: North East
Posts: 1400

United Kingdom 2015 Defender 110 Puma 2.2 XS CSW Aintree Green
"That's not an authorised repair method"

Then they'd charge you £200 for looking and checking.
Post #1000951 20th Jul 2023 10:32am
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4654

Ireland 
Maybe they would not notice.... Laughing 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #1000952 20th Jul 2023 10:40am
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