Home > Td5 > Td5 won't start in Waitrose! |
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ibexman Member Since: 13 Dec 2008 Location: Essex Posts: 2945 |
Starter rebuild
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22nd Apr 2023 9:45am |
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Chris86 Member Since: 15 Jul 2014 Location: South Yorks Posts: 788 |
If you haven't already check the earths.
Chris |
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22nd Apr 2023 10:26am |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
And by earths Chris means the body, engine to chassis earth straps.
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22nd Apr 2023 12:45pm |
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grafty99 Member Since: 15 Aug 2012 Location: North Devon Posts: 4785 |
I would wager it's the starter solenoid, common for them to wear out and fail pretty suddenly. You can rebuild the solenoid with a kit 2002 90 Td5 Station Wagon
1990 Vogue SE Triumph Tiger Explorer 1200 Td5 90 Thread http://www.defender2.net/forum/topic50767.html Tdi 110 Thread https://www.defender2.net/forum/topic69562.html RRC Thread http://www.defender2.net/forum/topic54492.html Instagram http://www.instagram.com/george_grafton |
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22nd Apr 2023 12:56pm |
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mini Anaconda Member Since: 23 Aug 2016 Location: Thames Valley Posts: 783 |
Thanks for all the suggestions guys. Plenty to keep me busy...
Having just tried it again, I noticed that the temperature gauge moves all the way to hot when turning the ignition on and remains there (the engine is cold) which it has never done before. Is this related or any suggestions based on that? BORG - Bucks & Oxon 4x4 Response Group |
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22nd Apr 2023 1:01pm |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
The weird gauges is an earth issue too 👍
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22nd Apr 2023 1:07pm |
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mini Anaconda Member Since: 23 Aug 2016 Location: Thames Valley Posts: 783 |
All the earths have been cleaned up which has resolved the awol temperature gauge but not the starting.
Tapping the starter motor with a hammer and block of wood now has the starter motor turning over fast enough to start the engine so it looks like that is the cause of the problems. I'll get a rebuild kit ordered. Thanks again for the help. BORG - Bucks & Oxon 4x4 Response Group |
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22nd Apr 2023 5:34pm |
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blackwolf Member Since: 03 Nov 2009 Location: South West England Posts: 17364 |
On a TD5 you'll probably be able to overhaul the solenoid an solve the problem.
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22nd Apr 2023 7:01pm |
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Oldowner Member Since: 26 Dec 2018 Location: South west Posts: 620 |
When I had a td5 I used to put new contacts in the solenoid on a yearly basis at £15 to prevent getting stranded.
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22nd Apr 2023 9:25pm |
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geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4410 |
Well done there Fingers crossed that the solenoid refurb kit fixes your slow turn-over. If you have to buy a replacement starter motor it is worth every penny to go with a Denso unit. |
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23rd Apr 2023 8:46am |
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derbywill Member Since: 25 Mar 2010 Location: Derbyshire Posts: 556 |
When I had this exact same issue (in Aldi) I put a jump lead from the engine to the battery and it was fine. It was down to the main earth point on the transfer box.
Cheers Will 2005 90 XS 1954 86'' Series 1 tilt 1968 88” 2A 200tdi 2002 110 Hardtop |
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23rd Apr 2023 5:53pm |
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mini Anaconda Member Since: 23 Aug 2016 Location: Thames Valley Posts: 783 |
Thanks BORG - Bucks & Oxon 4x4 Response Group |
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24th Apr 2023 6:17am |
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mini Anaconda Member Since: 23 Aug 2016 Location: Thames Valley Posts: 783 |
The solenoid rebuild kit didn't solve the problem so a new Denso unit was bought and that did solve the problem.
Never seen inside a starter motor before so took it apart and the windings(?) were really quite dirty and rusty. It has four brushes, two of which were completely worn away, the retaining spring on one of the others was broken, no surprise it didn't work. Don't know if you can buy the parts but its in the bin now. Thanks for the replies. BORG - Bucks & Oxon 4x4 Response Group |
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29th Apr 2023 6:08pm |
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