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roamfree



Member Since: 19 Jan 2022
Location: Northern Germany
Posts: 16

Germany 2009 Defender 110 Puma 2.4 SW Santorini Black
It's been a while, so about time for an update! In the last two months quite a bit happend, so let's get going!

I...

..hit a milestone - still hurts a bit loading kilometres on this bad boy, but if it's not for driving what is it for?!


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...had to fight some corrosion


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...did some beauty shots


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...upholstered the cubbybox cover after falling in love with the material because friends of mine did redo their rear door card with it. *not jealous at all there Rolling Eyes*


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I think it look quite the part, doesn't it?! No I will only need to dye that seat cover black Very Happy

...did change the transfer case oil. This one was actually high up on my list. I have a leak somewhere in the transfer box. Actually there probably are multiples. I have some oil in the handbrake drum, and also coming somewhere from the front of the transfer case.



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Since the last oil change was nearly a year ago and there constantly were some drops of oil under the car I was getting quite worried about the amount of actual oil left in the thing.

Turns out that was very much warranted, only about 2 liters remained in the transfer case by now.


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There was a bit of metallic residue with a few bigger pieces. Honestly I have no idea if this is worrisome and I should start saving for a new transfer case or if this is totally fine. Maybe some more knowledgable forum members can shine a light on that? Whistle

Then I had quite the setback, it appears after I fixed all the leaking from the alpine windows and cappings, that now the roof itself decided to leak, resulting in wet carpets and water in the car once more Big Cry

But that will have to wait till after the vacation. In preparation for that there was some new addition to the big Censored :

Old 'new' rear ladder, kindly donated by an ex-defender owner and upcycled with some trusty Korrux paint.

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New awning, so we can have our coffee without being soaked or burned by the sun Thumbs Up


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Extended family already used the occasion while I did the transfer case oil change to try out the new setup

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Last preparations for the vacation then were a service of the aircon, specifically refilling the coolant. I very much missed a working aircon when travling to various festivals this summer, now I decided I wouldn't be burned alive on the motorway once more. So my legs instead don't get freeze dried this time around I got myself some heat deflector. Couldn't bring myself to drill, so now it lives held on by double sided tape. I am curious to see if it will survive the upcoming vacation this way.

Well, turns out all of this wouldn't have been needed, Denmark is gonna provide the best of rain weather for us next week! Better prepared than sorry I guess Rolling with laughter

I also got myself a crafter/sprinter jack, since I had to notice, that the LR spindle jack will no longer work on my Defender, at least not for the front. The bolts that hold the mounting plate for the winch cover up the jack holes under the front bumper. Let's hope I won't have to test the new jack for functionality any time soon!

That concludes my summary of the last two months. In this period the big black was at the shop only twice! What an accomplishment... First time around the brakes where seizing up, second time around it was only the air con service luckily. I kind of fear that I soon might be back to the mechanics though, might be imagination or not, but I think I overheard some more brake noises... Might be because I drive way to little...

Anyhow, I will keep you all posted what the time brings Thumbs Up


Last edited by roamfree on 30th Jul 2022 8:56am. Edited 1 time in total
Post #960008 29th Jul 2022 10:58pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3414

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Unfortunately the transfer boxes on Pumas do not seem to last as long as they did on the predecessors.
There could be several reasons to why. The Puma has very high cyclic loads, and perhaps made worse by the thicker, hence stiffer half shafts.

The oil leak from the front (if by front you mean the face where it mates with the gearbox adaptor housing) is generally caused by the intermediate shaft O ring that looses its ability to seal as it sets to a squarish profile over time.

However there is also a possibility that the hole for the intermediate shaft in the aluminium casing to go oval and a new O ring would not solve the leak. But there are also upgrades for that - just google "LT230 sleeve casing" either by getting a modified casing, or getting just the sleeve and modifying your case and installing locally. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #960015 30th Jul 2022 6:08am
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Honeyman



Member Since: 02 May 2022
Location: Haarlemmermeer
Posts: 58

Netherlands 2011 Defender 130 Puma 2.4 HCPU Sumatra Black
If it’s any consolation, this is what the drain plug on mine looked like yesterday….


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 2011MY 130 HCPU: daily driver
1979MY RRC 2-door: on the drive, in the garage & in a shed - all at the same time.
Post #960026 30th Jul 2022 9:39am
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roamfree



Member Since: 19 Jan 2022
Location: Northern Germany
Posts: 16

Germany 2009 Defender 110 Puma 2.4 SW Santorini Black
My condolences honey man, that looks bad indeed! Guess I was lucky after all 😆

Hope yours will be fine!
Post #960214 1st Aug 2022 3:34pm
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Honeyman



Member Since: 02 May 2022
Location: Haarlemmermeer
Posts: 58

Netherlands 2011 Defender 130 Puma 2.4 HCPU Sumatra Black
Thanks! It will be fine eventually - made a start at least

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 2011MY 130 HCPU: daily driver
1979MY RRC 2-door: on the drive, in the garage & in a shed - all at the same time.
Post #960227 1st Aug 2022 4:50pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
/\ I think its possible for these things to be fine eventually, after much, time, effort and money.

Assuming of course you set the bar very low as to what fine is Rolling with laughter
Post #960245 1st Aug 2022 6:37pm
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roamfree



Member Since: 19 Jan 2022
Location: Northern Germany
Posts: 16

Germany 2009 Defender 110 Puma 2.4 SW Santorini Black
It's been a while! Just as with every Defender there have been countless ups and downs this past one and a half years. All in all I am quite happy with the big black, but there are of course the next problems looming on the horizon. But before we get into the nitty gritty let's enjoy the more pleasurable experiences of 2023:

It starts with travel preparations in May:



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U-Joints in the front were due

While it was up on the lift, I noticed that it was leaking from the transfer case...


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Defender on the lift

So the front output flange and corresponding seal was changed...


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New front output flange of the transfer case

... that helped a ton, but still the transfer case is not 100% dry.

A bigger journey was upcoming so fluids were in order:


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changing the front diff oil, and violating the new diff guard in the process

Since we wanted to drive in convoy, a radio was needed. But where to place the antenna? I didn't want to do any drilling... so a custom mount was to be fabricated:



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custom antenna mount in the making


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finaly product and freshly mounted antenna

And on the journey went:


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western alps 1


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western alps 2


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Denmark



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Norway

And of course it wouldn't be a defender without a water leak, what a way to start 2024!


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leak 1

But I don't think it was this clean since August, so thats something I guess Laughing


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leak 2

Currently dismounted the rack since I have some corrosion on the alpines and was thinking of tackling it. But I might wait till summer honestly...


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a clean Defender in the city

I gotta say though, I kind of love the clean aesthetic of the defender without the roof rack.
Post #1025242 19th Feb 2024 9:08pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
Thank you for your update and the pics on " big black " great your still enjoying defender life and it wouldn't be the same if you were not tinkering on it Wink
Hope you get the water leaks sorted this year Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1025246 19th Feb 2024 9:26pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20329

United Kingdom 
Looks good! first time I’ve seen your thread, there is always something to do with a Defender, the works never ends. Laughing Thumbs Up ⭐️⭐️God Bless the USA 🇬🇧🇺🇸 ⭐️⭐️
Post #1025257 19th Feb 2024 11:05pm
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Waka56



Member Since: 08 Nov 2023
Location: Hamburg
Posts: 160

Germany 
Nice big black! Got a big white recently, which needs a fair bit of work. Might see you around in Hamburg Smile Making my Defender great again. (Or trying to at least xD)
Post #1028894 21st Mar 2024 6:41pm
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roamfree



Member Since: 19 Jan 2022
Location: Northern Germany
Posts: 16

Germany 2009 Defender 110 Puma 2.4 SW Santorini Black
Thanks folks!

The water leak indeed seems to be sorted for now @L11CDL. Lets pray that it stays that way, Hamburg is showing itself in its greatest glory again at the moment.

However I seem to have some corrosion on the alpines which will need fixing... and thereby possibly needing to respray the whole roof. Guess there's always something, just as you said @custom90!

Speaking of things that need fixing: Three weeks ago the ignition switch decided to die, so that needed sorting:

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With the steering wheel off I decided to finally mount that christmas gift and get rid of that ugly Raid logo:


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The wire-loom for the rear passenger doors was broken and thus my central locking was done for. So that was the next job that I tackled.


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Unsure about the alpines, but besides those I really hope that this is it with major suprises this year. I would love to spend the money on some fine new upgrades instead of repairs for a change Laughing


@Waka I'll keep my eyes open! Always happy to connect to other Defender drivers Thumbs Up
Post #1029643 28th Mar 2024 5:16pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
Nice bit of maintenance work your carrying out on the 110 Thumbs Up

You have to be patient with finding the money to spend on upgrades, that time will come one day for you Wink Very Happy 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #1029678 28th Mar 2024 9:23pm
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