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Tractorman



Member Since: 08 Jul 2016
Location: Inverclyde
Posts: 41

Scotland 2011 Defender 90 Puma 2.4 HT Indus Silver
Transmission "clunk" - 2011 Defender 90 hardtop -
I have noticed recently a transmission "clunk" from time to time, occasionally when changing gear but more noticeable when engaging reverse and letting clutch out. I thought it might be worn UJs on prop shaft but they seem to be ok from a cursory inspection. However what I have noticed is that with gear lever a in neutral and handbrake off there is a surprising amount of rotational movement/slackness when you twist the prop shaft either way. The Landy has a genuine 57k miles on the clock and has been regularly serviced throughout it's non-hardworking life (I bought it as an ex demo with only 2k miles on the clock in 2012) Any ideas? Many thanks. Jim
Post #916035 8th Aug 2021 11:18am
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834

England 2011 Defender 110 Puma 2.4 USW Santorini Black
I'd take a look at the rear drive shaft flanges, if they have not been greased as part of the service routine the splines will be worn. Just because you're offended doesn't mean you're right.
Post #916050 8th Aug 2021 12:35pm
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Tractorman



Member Since: 08 Jul 2016
Location: Inverclyde
Posts: 41

Scotland 2011 Defender 90 Puma 2.4 HT Indus Silver
Many thanks for your reply - UJs have always been greased at service intervals - excuse my ignorance but where are the rear drive shaft flanges?
Post #916063 8th Aug 2021 1:46pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834

England 2011 Defender 110 Puma 2.4 USW Santorini Black
Lots of threads on the subject - take a look here for pics - https://www.defender2.net/forum/topic76634...ive+flange
They live in the centre of each wheel and are held in by 5 bolts. Remove the rubber cap to see the half shaft splines, they should be well greased. If they are dry and rusty they will "clunk" and eventually the splines will wear away. Just because you're offended doesn't mean you're right.
Post #916071 8th Aug 2021 2:11pm
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Tractorman



Member Since: 08 Jul 2016
Location: Inverclyde
Posts: 41

Scotland 2011 Defender 90 Puma 2.4 HT Indus Silver
Many thanks Shropshiredefender - that is extremely helpful and much appreciated! Before I rule out the propshaft would you think it is normal for a slight amount of play when rotating by hand - I guess it is between 1/4" & 1/2" both ways - it certainly is not rock solid.
Post #916084 8th Aug 2021 4:00pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 834

England 2011 Defender 110 Puma 2.4 USW Santorini Black
If rotational play and the transfer box and diff flanges are also rotating as if it's all one unit then probably O.K.(handbrake off).
Handbrake on there should be no rotational movement.
If you can move the propshaft up or down at either end (handbrake on) then the universal joint needs replacing. Just because you're offended doesn't mean you're right.
Post #916089 8th Aug 2021 4:23pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
It's pretty hard to properly assess a UJ without removing the propshaft.
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #916101 8th Aug 2021 4:54pm
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Gasket



Member Since: 30 May 2020
Location: Manchester
Posts: 629

I had exactly this issue on a 50k mile 90. A distinct thunk when taking up drive when changing gear.

Went through everything to be sure (clutch, output shaft, propshaft UJs and diff pinions). In the end it was exactly as per the above - wear in the rear drive flanges: the shafts could move a few degrees in the flanges due to wear.

I learned from the site that high torque plus a less than amazing grade of steel mean these parts wear quite fast. Land Rover solved this issue with 2012 (?) onwards vehicles by switching to one piece halfshafts.

We did this and the issue was instantly fixed. It’s not an expensive or difficult job - the LOF/Britpart rear shafts are actually good quality and very reasonable.
Post #916145 9th Aug 2021 2:29am
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6093

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
A frame balljoint make a huge difference too; just changed the one on my 110 and it's become soo much smoother and less clunky.
Post #916296 10th Aug 2021 5:07am
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LR90XS2011



Member Since: 05 Apr 2011
Location: bickenhill
Posts: 3643

United Kingdom 2011 Defender 90 Puma 2.4 XS CSW Galway Green
if you want a pretty much car like transmission without clunks
1/ replace rear 1/2 shafts with 1 peice (lots of options or just buy some off a scrapped Discovery 300 tdi)
2/ replace the gearbox to transfere box shaft with Ashcroft or LOF alternatives
3/ replace the clutch for one without crap springs in the middle
4/ check and if required replace rear A frame bush
5/ replace the front diff for an upgraded one (the ones in 2011 90s are known to fail, play is the first symtom)
6/ replace the rear diff for an upgraded one
7/ check and if required replace prop shaft ujs

use search on here loads of info on all these issues DEFENDER 90 TDCI XS,

I hope everyone is well and your land rovers make you happy
Post #916304 10th Aug 2021 6:00am
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3678

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Deleted. Wrong post!
Post #916383 10th Aug 2021 5:24pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17442

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
LR90XS2011 wrote:
if you want a pretty much car like transmission without clunks, then don't even think of buying a classic defender.

1/ replace rear 1/2 shafts with 1 peice (lots of options or just buy some off a scrapped Discovery 300 tdi)
2/ replace the gearbox to transfere box shaft with Ashcroft or LOF alternatives
3/ replace the clutch for one without crap springs in the middle
4/ check and if required replace rear A frame bush
5/ replace the front diff for an upgraded one (the ones in 2011 90s are known to fail, play is the first symtom)
6/ replace the rear diff for an upgraded one
7/ check and if required replace prop shaft ujs

use search on here loads of info on all these issues


^^^ There, I have fixed your post for you! Rolling with laughter
Post #916395 10th Aug 2021 6:17pm
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3678

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Rolling with laughter
Post #916396 10th Aug 2021 6:22pm
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Tractorman



Member Since: 08 Jul 2016
Location: Inverclyde
Posts: 41

Scotland 2011 Defender 90 Puma 2.4 HT Indus Silver
Loss of Drive
My "clunk" from underneath has got worse (I was unable to investigate further due to recent major operation - now on the mend) - I took the Landy out today and suddenly there was a loud noise and I lost all drive ability - had to be towed home. I thought at first that a half shaft had broken but when I jack up the rear end both wheels rotate the prop shaft. However if I put it in gear the rear wheels still rotate the prop shaft with no resistance. Could it be the transfer box? The Landy has only done 57k miles of easy driving - no off road and very limited towing.
Post #920333 7th Sep 2021 10:08am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
It's very likely the adapter shaft between the gearbox and transfer box. This is a splined connection that has been shown to wear on many (but not all) vehicles. The solution is to replace with an Ashcroft shaft that provides for automatic lubrication of the joint or a LOF single piece shaft that doesn't have the joint at all. There are pro's and con's for each and fans of both. The latter is a more radical solution in that it's a completely different design but it hasn't been around long enough to demonstrate if it's ok in the longer term. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #920335 7th Sep 2021 10:18am
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