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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Injector adjustment
Hi all, I've come across in different threads about ensuring the adjustment to the injectors is correct especially after fitting new copper injector seals, I've tried to find out how to do this but failed, can anyone tell me how this is done and at what intervals would you be expected to make the adjustments.
Post #438403 16th Jul 2015 7:29pm
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taazzukcb



Member Since: 30 Aug 2013
Location: Derbyshire
Posts: 663

United Kingdom 2004 Defender 110 Td5 DCPU Stornoway Grey
For example ... cylinder 1:

Back off the adjuster (which should be done anyway if you've removed rocker shaft). Set cylinder one cam lobe to it's highest point of lift (there's also markings on the end of the shaft which you can see with a good torch through the locking hole). Tighten adjuster down all the way until it bottoms out and it will get tight, but keep going until spring is compressed. Then back off 1 turn (book figure, but I think the consensus is around 1.5 turns), then lock off the locknut to around 16NM.

Rotate engine until cylinder 2 lobe is now at max lift and repeat process for cylinder 2. So on a so forth.
Post #438433 16th Jul 2015 8:51pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Thanks Taazzukcb, at what point would you need to adjust other than removing the rockershaft, would performance be affected? Or would you have like a tappet noise. Just wondered if it was something I should be looking at next service. I currently don't have any issues, but it's nice to know what to look for. Thanks again Mark
Post #438482 17th Jul 2015 6:48am
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taazzukcb



Member Since: 30 Aug 2013
Location: Derbyshire
Posts: 663

United Kingdom 2004 Defender 110 Td5 DCPU Stornoway Grey
As far as I'm aware, there is no service schedule for injector adjustment. Not 100% though.

They shouldn't create a 'tappet' noise in any circumstance, unless the lobes have possibly worn (there's been a few cases, of lobes and cams being worn, usually down to poor service history). Even then, they're under constant pressure from the injector springs (unless of course one of those has snapped, again ... it has been known once or twice).

Bit of a ramble that is, but just thinking a'loud.

TD5's are reasonably noisy bugugers as is though.

It's easy enough to pull the cover and adjust them though just so you know its done.

Need to remove the viscous though to make turning the engine over easier though (in cse you dont have spanner and locking tool).
Post #438504 17th Jul 2015 8:06am
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Thanks again for the info, will be having a look at next service interval, just for piece of mind
Post #438574 17th Jul 2015 2:17pm
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MalteseRover



Member Since: 02 Jul 2013
Location: Gozo
Posts: 137

Malta 
Sorry if i am reviving an old post. I am in the process of doing the Td5s injectors and i have some questions. I am visually inspecting and understanding the technology before i undo stuff. I found a good step by step post on another Forum (sorry if offends ppl) I am also referring to the workshop manual that i bought years ago.

1) There is no play between injector stem and rocker adjustment bolt. No play in rollers(followers of rocker either) Is this normal?

2) I am trying to look for the markings but the light is causing reflections and what looks like multiple lines. Marking for injector 1 is close to the keyway/slot for locking tool. In the photo attached the blue arrow is the keyway/locking pin slot. The orange arrow is the marking for injector 1 and the green is marking for injector 2 in the middle of the hole in the camshaft carrier.

3) The lobe of the injector is not the usual pointy shape it looks like a D. The one in the foto should be at its highest?

Apologies if this has been done before but this is the first time i am moving up from 2.25 diesel adjustments and do not wish to mess up the td5

it also looks coated with dark sooth/burnt oil. should i buy some flushing additive? it gets a regular oil and filters change once a year. not many miles done well under the recommended oil interval. It rarely runs hot or is worked hard. due to nature of short trips (10 miles)

Regards Joseph


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Post #886917 21st Feb 2021 12:49pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 940

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Read this Thumbs Up

http://www.discovery2.co.uk/Injector%20Seals.html 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #887330 23rd Feb 2021 6:34pm
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MalteseRover



Member Since: 02 Jul 2013
Location: Gozo
Posts: 137

Malta 
thanks a lot.
but locking the camshaft is not necessary since the cam needs to be rotated accordingly to free injectors when needed.?

Hope i did not mess it up. I did undo all the adjusting screws before undoing the rockershaft whose bolts were quite tight!

regards
Post #887352 23rd Feb 2021 8:18pm
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