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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Looking at the rear of the transfer box top-left inline with the main shaft of the gearbox there should be a removable circular cover. You need to undo a handful of bolts to remove it.

That is the cover for taking a PTO shaft (power take off) to drive hydraulic pumps etc. But you can gain access to the back of input shaft to the transfer box that way. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #809587 9th Jan 2020 5:24pm
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Great thank you Sako , I’m looking forward to taking a look tomorrow https://www.instagram.com/hustynminepark/
Post #809602 9th Jan 2020 6:39pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1218

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Might need some gasket sealant to put it back in. Can't remember off the top of my head. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #809613 9th Jan 2020 8:09pm
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90 Dreamer



Member Since: 13 Jul 2019
Location: Oop North
Posts: 2148

United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
Not tried with the Puma but certainly various other 4wd road cars i have had running on a ramp will simply slowly spin the wheels whilst in neutral........
Post #809618 9th Jan 2020 8:39pm
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Well I didn’t have time to remove the PTO cover but I did swap over all four wheels and tyres for some 7.50 Michelin’s , they look extremely small compared to the MTR’s and it feels very different but hasn’t made the slightest difference to the vibrations .

Interestingly I had a friends mint double cab which drives beautifully up here yesterday, so popped it up on axle stands to compare it.
1.All four wheels DO spin very freely and continue to do so long after you remove the force , so I imagine this is how it should be . Also light scuffing of brake pads on rotation.

2.The diff lock lever was very light compared to mine , just slotted in and out , mine requires a lot more pressure.

3. The transfer box was so much less tight , you could EASILY spin the propshafts by hand , together and in a counter rotation against each other .
Mine requires a firm grip and is almost not possible without two hands.

As the transfer box and output shaft were replaced after the vibrations began I can only believe the issue MUST be forward of the Box . Something isn’t releasing properly or is bent causing unnecessary friction .

I’m dropping it off today with Highlanes , a Landrover specialist , really hoping they can get to the bottom of it without replacing everything I already have ! https://www.instagram.com/hustynminepark/
Post #809777 11th Jan 2020 9:56am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
Did you find out what the problem was Question 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #814677 11th Feb 2020 8:45pm
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
No sadly not . I’ve given up so gave to our local Land Rover specialist . They’ve had it for 3 weeks now and can’t find the problem , although they acknowledge there is one ...! https://www.instagram.com/hustynminepark/
Post #814700 12th Feb 2020 9:05am
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benniferj



Member Since: 20 Oct 2016
Location: Basingstoke
Posts: 361

United Kingdom 2003 Defender 110 Td5 XS CSW Oslo Blue
How have you phased your props?
I believe the front is 30 degrees offset and the rear is in phase.
Post #814702 12th Feb 2020 9:21am
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
I haven’t touched the phasing of the props , they were brand new from Gwyn Lewis .
The old props do it as well .
Also we’ve discovered the issue becomes far worse as the car warms up, after 8-10 miles it’s undriveable and smells very hot .
The drivetrain up to the transfer box has now been totally eliminated from the list. We swapped all components with another 110 last week .
It’s either the transfer box , gearbox , clutch or engine !

We’ll get there I’m sure but it’s got everyone baffled https://www.instagram.com/hustynminepark/
Post #814714 12th Feb 2020 11:09am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17372

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Handbrake?
Post #814780 12th Feb 2020 5:23pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8025

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Cant be tbox , you mentioned above it was changed after vibrations had begun. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #814814 12th Feb 2020 8:24pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
If it smells hot, surely it can only be to do with the clutch or the handbrake Question 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #814824 12th Feb 2020 8:57pm
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
We’ve overhauled the handbrake drum , it wasn’t really a suspect as it was cold to the touch after a drive.
JST , indeed it has a new transfer box , what I meant to say is we swapped everything up to the transfer box with another 110’s .

I’m not going to discount the T-Box just yet , however unlikely ! https://www.instagram.com/hustynminepark/
Post #814906 13th Feb 2020 10:46am
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Bluericky



Member Since: 26 Jun 2014
Location: Cornwall
Posts: 647

United Kingdom 2009 Defender 110 Puma 2.4 DCPU Keswick Green
L110 , that is exactly what I’ve thought along but brakes are fine and clutch is 8,000 miles old.
Pulling the clutch is next on the list . I had a waft of burning clutch once a few weeks ago but as someone pointed out it could’ve been someone else’s .
The hot smell after a drive is not a slipping clutch smell , just hot metal and transfer box / bellhousing is very hot to the touch https://www.instagram.com/hustynminepark/
Post #814908 13th Feb 2020 10:50am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10742

England 
Glad that the handbrake is ruled out Thumbs Up

That does not sound good with the metal being hot to touch, hope that when you pull it apart that the problem will show it's self Very Happy 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #815187 14th Feb 2020 9:15pm
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