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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Stuck Grille Panel Bolt
I’ve been attempting to remove the radiator grille panel on the 90. The 4 screws in the slam panel came out a treat. The nearside bolt in the wing came but its opposing number on the offside is refusing to come out. It’s just spinning around. Which is helpful Rolling Eyes If I had a second set of hands it might be possible to get mole grips on the captive nut and hold it still but it’s just me at the mo. I think some part of the nut has broken and now it just spins inside the body of the fixing. Photo of the offending bolt attached. Any ideas on how to progress with this? I could just cut the bolt off and be done with it but if there is a more elegant solution I’d prefer to try that first! Thanks in advance Thumbs Up

Click image to enlarge



Click image to enlarge
 Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders


Last edited by BaronDefenders on 4th Nov 2019 3:46pm. Edited 1 time in total
Post #800747 4th Nov 2019 2:33pm
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90 Dreamer



Member Since: 13 Jul 2019
Location: Oop North
Posts: 2165

United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
i thought they were just a loose nut on the other side of the chassis?? unless i'm mixing it up with another
Post #800751 4th Nov 2019 3:05pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
No, this one goes into the wing Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #800753 4th Nov 2019 3:14pm
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ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
I have never had to undo those bolts to remove the grill just the six large self tappers in the grill itself. Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #800757 4th Nov 2019 3:35pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
I’m trying to remove the panel that the grille attaches to. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #800758 4th Nov 2019 3:46pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Try and get something thin tapped under the head like a flat chisel or an old flat blade screwdriver to apply pressure with leverage whilst trying to turn it out.
Failing that, out with the grinder and a slitting disc.
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #800760 4th Nov 2019 3:53pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
I think trying to get some pressure on it will be my next port of call Thumbs Up Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #800761 4th Nov 2019 4:01pm
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3678

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Had the same issue and tried in vein for days to remove it!! Drilled it out in the end after countless hour swearing and skinning my knuckles.
Post #800782 4th Nov 2019 6:33pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
I think I’ll have a go at cutting the head off the bolt tomorrow. Seems the simplest way forward Thumbs Up Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #800786 4th Nov 2019 6:40pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5183

United Kingdom 
edit forget it Embarassed Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #800791 4th Nov 2019 7:26pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8050

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Spin the nut head on an impact gun, or drill chuck, whilst up against a hacksaw blade and cut head off.

That after trying Mo'S idea with flat headed screw driver and leverage Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #800832 4th Nov 2019 10:44pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 896

United Kingdom 2004 Defender 90 Td5 CSW Santorini Black
Mission accomplished. A few minutes of dremel work and the bolt is no more! The tab and square nut had separated so the nut was just spinning around inside. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders


Last edited by BaronDefenders on 5th Nov 2019 10:33pm. Edited 1 time in total
Post #800939 5th Nov 2019 9:02pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
Good news ! Thumbs Up
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #800959 5th Nov 2019 10:09pm
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